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ID: 6227 | Date: Archive | Member: Archive | Wizard: Archive
Subject: what clutch

Question:
can you give me any advice on what clutch to purchase for a 5 with an excess of 250 bhp. I currently have a group N which slips towards the top end of 3rd and 4th gear. thanks

Answer:
get a helix or ap paddle clutch with a volvo/ap or helix xover.

ID: 6228 | Date: Archive | Member: Archive | Wizard: Archive
Subject: turbo

Question:
ive just sorted my actuator and it is running better than it was i was just wondering if there is any way of turning the boost up on the turbo itself is this recomended

Answer:
just shorten the actuator arm.

ID: 6229 | Date: Archive | Member: Archive | Wizard: Archive
Subject: turbo

Question:
ive just sorted my actuator and it is running better than it was i was just wondering if there is any way of turning the boost up on the turbo itself is this recomended

Answer:
shorten the arm, its better as you dont lose any boost thru bleed off.

ID: 6230 | Date: Archive | Member: Archive | Wizard: Archive
Subject: boost level

Question:
hi can you tell me if the late renix 209 had a boost cut built in to them please? at 18psi? thanks a lot max

Answer:
no there is not boost cut built in. its the boost sensor in the turbo to intercooler pipe that cuts the ignition.

ID: 6231 | Date: Archive | Member: Archive | Wizard: Archive
Subject: power

Question:
i know this may sound daft, but what is the most powerful five in the country? using a c1j engine, you here all this crap about predicted power at 50psi, but what use is that?

deem me from the horrible smell of bull and llet us know

Answer:
im not going to say, because not every 5 owner is in the club and i cant say what they may have!. ive seen a genuine 365bhp on the rollers years ago. but who trusts rollers anyway!- the fastest 5 is 11.4sec 1/4, thats what counts surely?

ID: 6232 | Date: Archive | Member: Archive | Wizard: Archive
Subject: no water circulation

Question:
wiz i need ur advice...... for some reason the water aint circulating on my 5? ive tried blowing into the header tank after refilling with bleed nips open...do u think the water pump is faulty? the car was sitting for a few months!!! wot do u think could be the problem of i shod try HELPME

Answer:
how do you know the water aint circulating?- is the thermostat stuck shut?

ID: 6233 | Date: Archive | Member: Archive | Wizard: Archive
Subject: pipe

Question:
Hi wiz ive only had my 5 turbo a few days i was lookin over the car 2day when i seen i pipe coming of the carb and then not connected to anythink on the other side. Its the pipe that comes off the passanger side of the carb just below the main pipes its a pipe on its own where should this pipe go to it looks like it may have been cut?

Hope u can help

Answer:
leave it alone, its a fuel drain/ breather pipe for the enrichment circuit of the carb. do not block it!

ID: 6234 | Date: Archive | Member: Archive | Wizard: Archive
Subject: boost

Question:
Hi wiz me again ive got a bleed valve on my 5 its turned right dwn wen i bought it so the spring is fully compressed i thought this was why the boost wasnt fully coming in but after looseing it it still doesnt come on boost properly.
The turbo spools up at just below 2000rpm but wen on full boost it only goes to the T in the gauge wen accelerating hard wen i lift off the needle jumps round to where it should be boosting ive checked the hoses none r loose what could it be?

Answer:
how many turns have you turned the bleed valve?

ID: 6235 | Date: Archive | Member: Archive | Wizard: Archive
Subject: smoking

Question:
hi wiz, my beloved 5 has been stood for a few months iv done oil change and started her up and it poored out smoke it looked white at first then tured blue ish, so i let it run and blitz it round the block a few times but it didnt clear their is smoke on and off boost and is alot of play in the shaft on the turbo,alltho it still pulls hard! do think its the turbo, or could it been valve stem oil seals as its been stood for a while. your guidence is appreciated! thanks.

Answer:
if the turbo shaft moves in and out, then its fecked.

ID: 6236 | Date: Archive | Member: Archive | Wizard: Archive
Subject: central locking

Question:
have a small prob with the central locking,i can lock both doors from the passenger side ok,but only the drivers door will lock from the drivers side(with no solenoid sound),so everytime i lock the car i use the passenger side,from inside the car using the central locking switch will only lock drivers side,replace motor?,thanks wizard

Answer:
clean contacts first, at the solenoid, and where they join the 1st connection block the other side of the door hinge...

ID: 6237 | Date: Archive | Member: Archive | Wizard: Archive
Subject: spark plugs

Question:
hello. i need to get a chaser for a cross threaded spark plug hole. what size is the hole / thread?? cheers

Answer:
14mm thread.

ID: 6238 | Date: Archive | Member: Archive | Wizard: Archive
Subject: carb

Question:
can you tell me what is included in the repair kits for the carb. i think i have a seal gone on the fuel pump, but dont know if getting the kit will solve the problem unless i know what it includes.
hope you can help
P.

Answer:
how do you know you have a seal gone on the fuel pump?- the pump either works or it dont. the carb leaks fuel or it dont wink

ID: 6239 | Date: Archive | Member: Archive | Wizard: Archive
Subject: oil cream.

Question:
i've recently put a head on my car off another 5 i have, the head was pressure tested, skimmed and checked for flatness. when running car without any boost everythings pretty much fine, but if any boost is used, it uses coolant and the oil has become very creamy. head was torqued down correctly and retorqued to 70nm, the reason why the head was changed is because oil was getting in to coolant, but with this head its the coolant gettin in to the oil. any advice?? thanks.

Answer:
sounds like you may have disturbed your liner seals.

ID: 6240 | Date: Archive | Member: Archive | Wizard: Archive
Subject: oil

Question:
there is oil spiting up the oil dipstick holder and on to the underside of the bonnet

Answer:
pull the dipstick holder out of the block, and seal it back inplace. it should be bolted to the block i think?

ID: 6241 | Date: Archive | Member: Archive | Wizard: Archive
Subject: Oil Pressure

Question:
Hi Wiz,
My oil pressure gauge (standard) gives me very worrying readings, most of the time it reads under 1 bar when hot and driving but then sometimes shoots up to 4 bar. When cold it usually reads 4 bar at idle, but sometimes lower. The gauge never goes right to the bottom though. Just changed oil and filter. No smoke at all from exhaust, no knocking either. How long would an engine last with only 1 bar of oil pressure as I've done 450 miles and havn't exactly taken it easy!!! Bloody hope its the gauge!!
Cheers mate,
Mitch.

Answer:
do yourself a favour, and spend £35 on an aftermarket electric oil pressure gauge. then come back to me, when you've discovered - like everyone else, who asks the same question, the one true answer.


THE STANDARD OIL PRESSURE GAUGES ARE SHIT.

ID: 6242 | Date: Archive | Member: Archive | Wizard: Archive
Subject: no water circulating!!

Question:
i know the water aint circulating because ive taken out the thermostat and tried seeing if the water will circulate then,and still nothing. ive refilled the water tank and blown air into it with bleed nips open .......to possibly blow out trapped air!....if i renew the whole water pump unit wod the solve the problem?

Answer:
How did you test to see that the water wasn't circulating?

ID: 6243 | Date: Archive | Member: Archive | Wizard: Archive
Subject: boost

Question:
i turned the bleed valve just enough fot the spring to not be fully compressed. i was checkin the hoses the other day and the pipe that goes from the intercooler to the turbo has a big split in it wud this cause the problem?

Answer:
Yep.

ID: 6244 | Date: Archive | Member: Archive | Wizard: Archive
Subject: fuel tank

Question:
hey, quick question, theres a white plastic bung on the drivers side of my fuel tank thats come loose and is leaking.is there anyway to replace this part or do i have to get a complete new tank?
many thnks
greg

Answer:
someone has tried to fix it before. there should be no bung in there. take it out and seal it with...erm anything you can get yer hands on!

ID: 6245 | Date: Archive | Member: Archive | Wizard: Archive
Subject: Fitting a digital speedo

Question:
G'day Mr. Wizard. We meet again, about the same subject. A while ago i asked you how to wire up a digital speedo (the same as in the Carisma, Ali G car). I have tried asking everyone about this but nobody can (or in some cases doesn't want to) help. I haven't been able to get in touch with Carisma themselves, their email isn't working and being in Australia its pretty hard to contact them by phone. I really need to find out how to wire the speedo to the original speed sensor, or if this is not working, which sensor do i need to buy and how do i wire this one up? Please can you help as i still haven't got my GT Turbo on the Aussie roads yet and i've been here for over a year...... its driving me crazy. Cheers. Tambo

Answer:
Sorry bud, without knowing the speedo or schematic of it, I've got about as much chance of knowing the wiring proceedure as what I have knowing how to perform open heart surgery.

It might be worth staying up late/getting up early and speaking to Carisma on the phone if you're that desperate to get the speedo wired up.

ID: 6246 | Date: Archive | Member: Archive | Wizard: Archive
Subject: smelly smoke

Question:
please help its whity blue and it smells, and it only happens now and then .it started then it stoped .i gave it a good run today and it has gone i have had new turbo and run it in 1000 miles any idea?ps cleaned the pipes out ?

Answer:
Whitey blue? And it smells?

Smurf spunk?

ID: 6248 | Date: Archive | Member: Archive | Wizard: Archive
Subject: boost and chatter

Question:
wizard, when im drivin my 5 hard, at about 4.5revs in 4th gear my boost seems to back off? what do you think?
also in any gear at about 4000 revs i get a chattering noise. the turbo unit has only done 3000miles but im not sure where its coming from. help i dnt want to blow my engine up

Answer:
Could be a few things...

- Lack of fuel getting to the carb, which would cause the engine to 'die' once the carb float chamber is empty - Check fuel pump efficiency, fuel filter, fuel pressure regulator, boost ref' pipe from carb elbow to fuel regulator, or fuel pump relay/module intermittently cutting out.

- If fuelling's ok, it could be the actuator spring is weak and hence can't hold the wastegate shut/at a given opening when it's on boost.

- Could be a slight air leak in your boost cct - Check boost pipes, intercooler, dump valve (if you have one) diaphragm, carb elbow is secure to carb, and the o-ring underneath the carb elbow is ok.

- Someone has stuck a potato up your exhaust, a la Eddie Murphy in Beverly Hills Cop big grin

ID: 6249 | Date: Archive | Member: Archive | Wizard: Archive
Subject: squeaking

Question:
Hi wiz, i have a bit of a prob, theres a constant squeaking noise comming from the front drivers side suspension,it seams to be at its loudest when im driven slow,eg in traffic,also i find the car vibrates a lot once i go past 70mph,any ideas what it might be?

Answer:
Take out the shock (2 bolts to the hub, 2 bolts to the strut top), remove the various plates etc at the top of the shock, and look for any that may be cracked.

Defo not a wheel bearing squeeking away?

ID: 6250 | Date: Archive | Member: Archive | Wizard: Archive
Subject: No handbrake

Question:
Any ideas why my handbrake isnt working since i changed one of the calipers ? I thought it was just a case of linking the cable back up.Is there some way you have to adjust/ set it up ? Also with the cable disconnected and the arm where the cable would go into pushed all the way in by hand i can still turn the disc, do you think this would suggest a faulty caliper. Foot brake works fine. Cheers

Answer:
Could be, or as you say, you haven't taken up the cable slack via the adjuster whatsit underneath the car (follow the cable back from the handbrake itself and you'll find it).

ID: 6252 | Date: Archive | Member: Archive | Wizard: Archive
Subject: misfire on first start up/mayonnaise

Question:
hi wiz, i have recently replaced my head gasket(caused buy alt belt coming off) i changed all gaskets check head all flat. i carried out a cooling compression test i found no leaks but coolant does go down after a while my oil level is spot on just alot of creamy stuff in rocker cover i also carried out a block test all ok i have ever done a compression test all around 140psi.could it be a liner seal or rad ??no smoke out of exhaust can u help wiz

Answer:
Sounds v much like a liner seal, given that your compression results were ok, and that you're losing water/water is mixing with the oil.

Whip off the sump, pressurise the water system via the header-tank, and see if you can spot any water dripping down from the liners.

You'll know before-hand, as when you remove the sump-plug, you'll probably get water coming out before the oil does.

ID: 6253 | Date: Archive | Member: Archive | Wizard: Archive
Subject: anti perc fan

Question:
hi wizard

how long should it tack 4 the anti perc fan 2 start working and if it dont what damage can it do

Answer:
If you've been driving hard so that you trigger the thermisitors as such (one on the turbo heatshield, one at the base of the carb) the perc fan should kick in virtually as soon as you switch off the engine, and will probably remain on for a wee while.

If it doesn't work, it's not a major major problem. Just means that your car *might* be a b****** to re-start when hot.

But plenty of people remove the perc fan and have no trouble.

ID: 6254 | Date: Archive | Member: Archive | Wizard: Archive
Subject: speedo cale

Question:
hi wizard

my speedo cable dont work and there are no breaks in the wires and it is all conected up, is there a test i can do to see if it is the clocks

Answer:
Apart from swapping them over for a known working unit, then no, not really I'm afraid.

ID: 6256 | Date: Archive | Member: Archive | Wizard: Archive
Subject: DUMP VALVE?

Question:
Hi Wiz, can you tell me what you think the loudest dump valve or blow-off valve is for the five? I want people to hear me from a mile away! My car is going down to BB on saturday for there yellow spec engine, Can't wait to get it back. Cheers mate.

Answer:
Most people rate the Forge item as the loudest.

ID: 6258 | Date: Archive | Member: Archive | Wizard: Archive
Subject: Front and back bumpers

Question:
hi wiz
can you tell me where the two bumpers are fixed to the car and how many bolts

many thanks

Answer:
Rear bumper: 4 - 2 underneath, and 2 at the side.
Front bumper: 4 - 2 underneath/connected to a rod which bolts to the front cross-member, and again, 2 at the side.

10mm heads on the bolts.

ID: 6260 | Date: Archive | Member: Archive | Wizard: Archive
Subject: doors

Question:
Hey wiz
just a quick question, i know most of the body panels on the gt turbs are the same as the non turboed 5, but will the front doors fit easy due to every body wants over the top prices for doorsand i found some cheap and mint on a normal 5, Cheers B

Answer:
Yep, providing the donor car is 3-door.

ID: 6261 | Date: Archive | Member: Archive | Wizard: Archive
Subject: re;doors

Question:
yea i did kinda guess that bit lol. so all the electric window mech will fit in no problems yea got to remove the plastic trim thing on the outside

Answer:
If you knew the answer to the original question, you'll know the answer to this one then sticks out tongue

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