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  1. #251
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    I know this won't go down well with some of the ppeps on here or any other forum for that matter but I've raised the rear suspension on my 5 20mm, why have I done this, so I can get the stance closer to the factory setup, just abit lower and stiffer in an attempt to improve the handling, that and so I can soften the rear damper settings cus my spine won't take much more

  2. #252
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    U know those days when u should have stayed in bed, well when I put the engine back in the 5 I was must have been having 1 of those days as I just found I'd put the rear mount together wrong aswell as the brake pad inccedent of which we'll never talk.

    Good news I've found what was causing the vibration, turns out I'd snapped 1 of the bolts that holds the wishbone in half, a new bolt and bye bye vibration

    Now if I'd could just get the brakes working again and fix the oil leak (damn sealing paste) it'll be all good
    Last edited by Os8472; 09-06-2009 at 22:54.

  3. #253
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Seems Renault have replaced the old sump sealing paste with some new stuff, not cheap but it comes in a cool mini sealent tube, they claim it'll never leak, well only time will tell on that

  4. #254
    Committee, South East Regional Rep James5's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Os8472 View Post
    Seems Renault have replaced the old sump sealing paste with some new stuff, not cheap but it comes in a cool mini sealent tube, they claim it'll never leak, well only time will tell on that
    To be honest matey I gave up buying Thixo from Renault ages ago couldn't be arsed to keep paying Renault prices so now just use Loctite sump sealant and it has never leaked on me yet and used it on a few sumps now with no probs

    Save the pennis on one part for the 5 and then spend the saved pennis on another part of the 5

  5. #255
    Non-member Brigsy's Avatar
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    Re: Turbo Toaster

    I use the mastixo paste, Only £6 a tube so not really expensive?

    From what ive seen it sets better than most instant gasket, i had to lever my sump off after using it! I ran out of it when re-fitting my sump, Used the payen stuff i got with the bottom end set & thats started to leak..

  6. #256
    Committee, South East Regional Rep James5's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Brigsy View Post
    I use the mastixo paste, Only £6 a tube so not really expensive?

    From what ive seen it sets better than most instant gasket, i had to lever my sump off after using it! I ran out of it when re-fitting my sump, Used the payen stuff i got with the bottom end set & thats started to leak..

    £6.00 is that all it is the last time I went was about a year ago and they wanted £15.00 ish for it.

  7. #257
    Non-member markey b's Avatar
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    Re: Turbo Toaster

    mine has got the GSF cork gaskets, and its not leaking a drop, which makes a nice change for my car lol

  8. #258
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by markey b View Post
    mine has got the GSF cork gaskets, and its not leaking a drop, which makes a nice change for my car lol
    that is a change for yours, usally its its steam from the cracked liner lol

  9. #259
    Non-member gtmatt's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Brigsy View Post
    I use the mastixo paste, Only £6 a tube so not really expensive?

    From what ive seen it sets better than most instant gasket, i had to lever my sump off after using it! I ran out of it when re-fitting my sump, Used the payen stuff i got with the bottom end set & thats started to leak..
    wheres the best place to get that from mate ???

  10. #260
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Well that all singing all dancing sealing paste from Renault that they claim will never leak, leaked and very badly I might add, had I not had an eye on the oil pressure gauge I'd be writing about how I missed the french car show cus I was busy pulling my engine out to replace the fecked bearings

    Fortunatly a mate gave me the last of his sealing paste and on the saturday morning I got the car up on axle stands and resealed the sump again, this time it was fine and it made it all the way to rockingham and back with no probs

  11. #261
    Non-member Brigsy's Avatar
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    Re: Turbo Toaster

    Did you give the paste 24hrs to go off, Works fine for me...

  12. #262
    Non-member xenon's Avatar
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    Re: Turbo Toaster

    New poster! (less than 10 posts)

    Quote Originally Posted by markey b View Post
    here ya go alex, HRK in da house...

    superb photographs!!

    is it a cap carbon on the WHITE GT ?

  13. #263
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Brigsy View Post
    Did you give the paste 24hrs to go off, Works fine for me...
    It had 48hrs to go off before I tryed it

  14. #264
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    You can tell I've finished running in the engine because on the way to and from FCS the 5 did 42.8mpg and today it just did 29.1mpg ya gotta love the boost

  15. #265
    Non-member Pete@Backyard Racing's Avatar
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    Re: Turbo Toaster

    turbo toaster? is this the same car that had the huge rs500 intercooler hanging out the front end a few years back?

  16. #266
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Pete@Backyard Racing View Post
    turbo toaster? is this the same car that had the huge rs500 intercooler hanging out the front end a few years back?
    Nope, it was near standard when I got it and its only had a forge front mount

  17. #267
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Some times these cars really puzzle me, ever since I refirbed the brakes there has been what sounded like an air leak but I haven't been able to find it, today I spent a couple of hours getting a ferw jobs done ready for mapping on tuesday, plumb the wastegate upto the boost control solanoid, make up a new set of HT leads, adjust damper settings, adjust the timing.

    Now the brakes seem normal again but I've done nothing to them, sometimes you gotta love these self repairing cars

  18. #268
    Non-member Markey Mark (BD)'s Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Pete@Backyard Racing View Post
    turbo toaster? is this the same car that had the huge rs500 intercooler hanging out the front end a few years back?
    Thats a different car mate

  19. #269
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Just got home from a mapping session at Emerald, a quick chat to Dave and he sorted the timing issue I couldn't in just a few seconds (damn he's good) and then it was on with the mapping.

    Just before I converted it to EFI it made 189bhp and 193ft lb at 20psi and here's the print out from the latest session



    Yep thats right 120bhp and 125ft lb at 7psi and unfortunatly thats as far as we got due to a pin hole leak in the manifold gasket causing unstable idle and the fact I was sent non supressed HT leads instead of supressed leads causing a misfire at mid to high range, Dave felt it would be better to sort these out before trying to wind the boost up any further and risk somit breaking, I had to agree with him and returned home, but at 6grand with the wastegate open and the screamer unleashing HELL

  20. #270
    Non-member Andrew Cooke's Avatar
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    Re: Turbo Toaster

    not bad, that's 14hp up on a standard engine at that boost

  21. #271
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Andrew Cooke View Post
    not bad, that's 14hp up on a standard engine at that boost
    yep but it should make more at that boost once I've fixed the air leak and replaced the HT leads but to be honest that map is just for day to day driving, the other 2 maps will be the power maps for track and drag, should be interesting to see what power they put out

  22. #272
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    Re: Turbo Toaster

    Quote Originally Posted by Andrew Cooke View Post
    not bad, that's 14hp up on a standard engine at that boost
    Hold onto your hats!!!

    You know theres only one toaster anyway!!

  23. #273
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Ashy View Post
    Hold onto your hats!!!

    You know theres only one toaster anyway!!
    hey after nearly 8 months with only a 4500rpm rev limit and boost that does what ever it likes, it feels bloody quick again

    just gotta do a couple of things and then I can wind it up and make some serious power again

  24. #274
    Non-member J$£5GTT's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Os8472 View Post
    hey after nearly 8 months with only a 4500rpm rev limit and boost that does what ever it likes, it feels bloody quick again

    just gotta do a couple of things and then I can wind it up and make some serious power again

    go'go GO !!


  25. #275
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by J$£5GTT View Post
    go'go GO !!

    You wouldn't believe how much fun I had with only 120bhp on the way home, god how I've missed being able to rag it
    Last edited by Os8472; 05-07-2009 at 16:08.

  26. #276
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Right I've changed the HT leads for the proper resistive jobs and there is a slight improvement but the air leak is defo causing problems but I've got a feeling I may have miss diagnoised where it is, till now I've been asuming the manifold gasket is leaking but what I forgot the brakes are still knackered.

    So my first job is to drop into Renault monday afternoon and get a fresh master cyclinder seal as I think I may have screwed up the install of the last one.



    Oh and by the way, SCREAMER PIPES RULE

  27. #277
    Non-member TNT ANDY's Avatar
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    Re: Turbo Toaster

    Any further on Oli???

  28. #278
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Wasn't the master cyclinder seal, next job, engine out, new servo and pray it works cus the dreaded MOT is up at the end of the month

  29. #279
    Ireland Area Rep turbo ted's Avatar
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    Re: Turbo Toaster

    you d'ont need to take the engine out to change the servo just take the driveshaft off and it drops down and comes out under your wheel arch

  30. #280
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by turbo ted View Post
    you d'ont need to take the engine out to change the servo just take the driveshaft off and it drops down and comes out under your wheel arch
    Really, but it'll still be a bitch to get the master cyclinder off and not cover myself in brake fluid

  31. #281
    Non-member markey b's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Os8472 View Post
    Really, but it'll still be a bitch to get the master cyclinder off and not cover myself in brake fluid
    yo dont need to undo any of the brake lines... 2x 13mm nuts and move the master cyl out the way

  32. #282
    Ireland Area Rep turbo ted's Avatar
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    Re: Turbo Toaster

    un bolt the master cylinder from the servo do not disconnect the brake lines pull the master cylinder up out of the way by bending the pipes then unbolt the servo from foot well undo pin from brake pedal push servo out it does come out with the master cylinder still connected but it is very very tight its alot less work than taking a engine out and you d'ont have to bleed the brakes just make your knuckles bleed instead

  33. #283
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by turbo ted View Post
    un bolt the master cylinder from the servo do not disconnect the brake lines pull the master cylinder up out of the way by bending the pipes then unbolt the servo from foot well undo pin from brake pedal push servo out it does come out with the master cylinder still connected but it is very very tight its alot less work than taking a engine out and you d'ont have to bleed the brakes just make your knuckles bleed instead
    Oh good, I've been looking for a way to waste some blood lol

  34. #284
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Damnit, last year just before the MOT I replaced the horn and the drivers side headlight as both were knackered, this just before the MOT both need replacing again as the horn had stopped working and the headlight has a bloody great hole in it from a large stone.

    Fortunatly MarkyB came to my rescue with a spare headlight and horn, even more fortunatly I got my horn working again but I did have to change the headlight

  35. #285
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Yes its offical, the problem with my brakes was my doing looks like I hadn't quite got the master cyclinder square on to the rod in the servo cus when I took it off the rod was sitting on the inside lip and doing nothing, oh well, live and learn, at least I have brakes again, but now I have another problem, seems I've made them to good, it locks all four wheels with hardly any effort, wonder if I can bodge a ABS system on to it

  36. #286
    Non-member TNT ANDY's Avatar
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    Re: Turbo Toaster

    Fecking sparkies!!!

  37. #287
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by TNT ANDY View Post
    Fecking sparkies!!!
    You can talk ya house basher

  38. #288
    Non-member TNT ANDY's Avatar
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    Re: Turbo Toaster

    Glad you got it sorted fella -

  39. #289
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by TNT ANDY View Post
    Glad you got it sorted fella -
    Me too, the MOT is comin up fast and I was facing going to national day in my misses clio diesel, hardly a track weapon

  40. #290
    Non-member J$£5GTT's Avatar
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    Re: Turbo Toaster

    have a brake have a kit kat....

  41. #291
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Right since my car got resprayed my vin number on the strut top has been lost and with the MOT looming I thought best to do somit about it.

    So a quick look on fleabay and 8 quid later a number/letter punch kit


    add a piece of 1.6mm ally


    and the V5 for the toaster


    and here we have the beginings of a vin plate, gunna take abit of practice to get it right though

  42. #292
    Non-member raj's Avatar
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    Re: Turbo Toaster

    have you not took a look at this site.? im sure they will replicate any vin plate, i think they require proof of such and such though!

    edit: doh! i thought you ment the vin plate.

  43. #293
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by raj View Post
    have you not took a look at this site.? im sure they will replicate any vin plate, i think they require proof of such and such though!

    edit: doh! i thought you ment the vin plate.
    The vin number and the plate went missing during the respray.

    Very handy site that, espcially when I need to copy a motor

  44. #294
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    MOT day and for the first time in the 3years I've owned my GTT I decided to get a proper test done, no cutting corners, no oh thats close enough on the emissions kind of test, a proper one, done by the strictest tester I know.

    Big mistake

    Took him all of 45mins to come up with 5 major faults and 4 advisories

    The failures:-

    1) Sidelights seem to be more blue than white
    2) The brake lights stay on perminatly
    3) The number plate mount is insufficiant
    4) CO2 emissions too high
    5) Hydrocarbon emissions too high

    The advisories:-

    1) Near side wheel bearing has minor play
    2) Minor oil leak
    3) Near side rear tyre down to within 2mm of wear indicators
    4) Near side rear wearing unevenly

    First off the failures
    1) I had normal sidelight blubs in the glove box. Done
    2) I hadn't adjusted the brake light switch when I did the servo, a couple of turns. Done
    3) 2 Tie wraps through the mesh in the front Grill. Done
    4) & 5) Plugged in laptop and checked which load site it was sitting in at idle and reduced the ijector duration until the car was close to stalling. Done

    That got it a pass, but I wasn't happy with advisories
    1) The front wheel bearings were only a month old so out came the torque wrench, nope hadn't done it up enough, play gone. done
    2) Cleaned the oil away and went for a blast at full throttle, no oil leaking. Done
    3) & 4) ah well ya can't win em all, the tyres have done 4 trackdays and over 10,000miles


    Anyway, the Toaster is now the most legal it has ever been since I bought it

    Roll on national day

  45. #295
    Non-member Penfold aka The Dealer's Avatar
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    Re: Turbo Toaster

    Oli, you dont happen to have the phone number of the company who sold you the metal stamp kit do you??

    Also you can buy blank vin plates on ebay.

  46. #296
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Quote Originally Posted by Penfold View Post
    Oli, you dont happen to have the phone number of the company who sold you the metal stamp kit do you??

    Also you can buy blank vin plates on ebay.
    This is the company

    http://myworld.ebay.co.uk/magnifying.glasses.and.tools

  47. #297
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Typical, for the first time in nearly fours years of owning the 5 I was a week away from national day with 100% confidence that it would make it with no problems


    Spoke to soon, went out to it this morning and the battery was flat, dunno why, I was only driving it 4 hours before hand and my volt meter has been showing a constant 14volts since I got it back on the road, oh well on goes the charger, hopefully just a cold snap that it didn't like

  48. #298
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    All sorted, a quick top up of the battery fluid and a nice long charge of the mains and all is well again, even found time to dig out my track wheels, can't wait

  49. #299
    East Midlands Regional Rep Os8472's Avatar
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    Re: Turbo Toaster

    Because I was lazy, I didn't make a support for the wastegate and as the inevitable happened, the weight cracked my manifold, fortunatly my mate Alex has already fixed and given me strict instructions to make a breacket so it doesn't crack again, so thats why I ordered 4 rose joint track rod ends for a gokart, why you may ask, so I can make this



    1 End will bolt to the gear box directly below the wastegate and the other end goes on the end of 1 of the wastegates mounting bolts, I'm make 2 of these to connect to the wastegate and another 2 to take the weight of the turbo off the manifold aswell.
    I've also got another pair coming but 1 with an left hand thread so I can make a adjustable altenator bracket that doesn't need 2 people to tighten it.

  50. #300
    Non-member Andrew Cooke's Avatar
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    Re: Turbo Toaster

    sounds a bit like my turbo support stick, and alternator tensioner

    Are your joints all steel, or with PTFE liners?

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