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  1. #101
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    the day started with the nearest thing to cleaning that I'm likely to be caught doing




  2. #102
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    I then picked the clio up, and pulled the engine out from underneath it




    I then took a quick picture showing the alternator sat on it's modified bracket.

  3. #103
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    with a bit of grunting I got the engine over to the Twingo, and lifted it roughly into position to get an idea what fitted and what didn't.



  4. #104
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    it was clear that I'd be lifting the engine in and out a lot, so to save damaging anything I decided to remove the loom, cooling system, exhaust manifold (as this clashed with the rear engine mount), the inlet plenum, and the lifting eye.

    First, the obligatory loom shot


    stripped engine


    I'm going to need to cut a bit out of the cockpit air intake box, the engine is still sat too low, although it is now sat loosely on 2 of the 3 engine mounts




    and finally a shot from underneath with the bonnet shut - note that the engine is still sat too low, and slightly too far forwards.

  5. #105
    Non-member wrightygtt's Avatar
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    Re: Project 172

    Awesome work, I know the french Performance cars magazine is a bag of poo, but it has a wide arched twingo with a v8 in the back, which I'll scan up later if you'd like. Although its probably not your cup of tea

  6. #106
    Non-member minty83's Avatar
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    Re: Project 172

    twingos must be all the rage!
    supercharged f7r
    http://suchen.mobile.de/fahrzeuge/sh...g=&tabNumber=2

  7. #107
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    oops, looks like the cheap build has gone out of the window, just ordered a set of H&R coilovers

  8. #108
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    Re: Project 172

    Quote Originally Posted by Andrew Cooke View Post
    oops, looks like the cheap build has gone out of the window, just ordered a set of H&R coilovers
    172 suspension no good then?

  9. #109
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by Ashy View Post
    172 suspension no good then?
    nope, way too long, the bottom balljoints neck out before the dampers can fully extend, Gonna break something doing that. Still hoping to use the 172 uprights, brakes etc.

  10. #110
    Non-member Penfold aka The Dealer's Avatar
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    Re: Project 172

    blimey, bet they wernt cheap... but if its the only major thing you have to change fingers crossed for you anyway.

  11. #111
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by Penfold View Post
    blimey, bet they wernt cheap... but if its the only major thing you have to change fingers crossed for you anyway.
    not too bad, esp considering the poor state of the pound; just over £600. They 'should' have bilstein inserts which means they are rebuildable, and revalveable in the UK. I expect that I'll be cutting off the bottom mounts and welding on brackets to fit the 172 uprights, so they'll need to come apart for that. I was planning on doing something with the suspension, either Koni or Bilstein, so it was likely to get pretty expensive either way. I'll know more when they get here...

  12. #112
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Cut a wee hole in the cockpit air intake box which allowed the engine to be sat in the right place - not bolted yet as it's still only on 2 of the 3 mounts. Bolted on the 172 uprights and brakes to check the driveshaft plunge, so far it seems OK although the camber is silly with the 172 dampers. I think I'll modify the 172 uprights to fit the Twingo dampers. I also balanced the front panel in place to see if the alternator clears. It's close, so I'll think about whether to leave it, modify the bracket further, or just cut a hole in the front panel.

    note the 5 lurking in the background, I think it might be sulking






  13. #113
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    Re: Project 172

    That looks a bit of a tight squeeze at the front Andy??

    Do you think that you're going to have enough room for the OE rad or will you need a smaller custom one??

    Great thread BTW, really enjoyable reading about every little step of your new project!

  14. #114
    Non-member Rob@Backyardracing's Avatar
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    Re: Project 172

    Crazyyyyyyyy looks good mate...

  15. #115
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by Big Steve - Raider View Post
    That looks a bit of a tight squeeze at the front Andy??

    Do you think that you're going to have enough room for the OE rad or will you need a smaller custom one??

    Great thread BTW, really enjoyable reading about every little step of your new project!
    I think the rad will be fine, it's about the same size as the original rad, but the fan is thinner.. 'keep thinking positive thoughts'

  16. #116
    Non-member Rob@Backyardracing's Avatar
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    Re: Project 172

    Will you have to modifi your trans shafts or will the wheel base match the 172 with the mounting place of the engine? if running running 172 bones etc? would look crazy that...

  17. #117
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by Rob@Backyardracing View Post
    Will you have to modifi your trans shafts or will the wheel base match the 172 with the mounting place of the engine? if running running 172 bones etc? would look crazy that...
    track width is about the same as the 172. I plan on using standard 172 shafts

  18. #118
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    my suspension isn't here yet, but I finally found a pic of the kit


    uses Bilstein monotubes never mind the length, feel the width.

  19. #119
    Non-member Spooky's Avatar
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    Re: Project 172

    Quote Originally Posted by Andrew Cooke View Post
    oops, looks like the cheap build has gone out of the window, just ordered a set of H&R coilovers
    good man

  20. #120
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    Re: Project 172

    Not much change out of a grand

  21. #121
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    just been into work to pick up my ECU, it's been there since Tuesday. No obvious mods to the inside, so the unlocking is all software. £158 delivered. I'm running out of excuses for not getting on with it
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  22. #122
    Non-member Rob@Backyardracing's Avatar
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    Re: Project 172

    No cocking around here..... should be running sunday .....

  23. #123
    Non-member ScottGT's Avatar
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    Re: Project 172

    HOLY SH*T

    Now whats what i call a conversion!!!
    So just out of interest how much does an old shape twingo weigh?

  24. #124
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by ScottGT View Post
    HOLY SH*T

    Now whats what i call a conversion!!!
    So just out of interest how much does an old shape twingo weigh?
    apparently it's 790Kg

  25. #125
    Non-member Rob@Backyardracing's Avatar
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    Re: Project 172

    790 whats this work out at with 172 gear? dont tell me this is with

  26. #126
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by Rob@Backyardracing View Post
    790 whats this work out at with 172 gear? dont tell me this is with
    no idea, it's gaining weight all the time, brakes, wheels, exhaust etc are all heavy. Gotta end up 200Kg lighter than the clio though

  27. #127
    Non-member Rob@Backyardracing's Avatar
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    Re: Project 172

    Still be alot lighter over a 172... give you 12months and its on plastic and diet...

  28. #128
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by Rob@Backyardracing View Post
    Still be alot lighter over a 172... give you 12months and its on plastic and diet...
    hopefully not, I'd like it to look and sound innocuous, but occasionally I think it should sound like this

    http://www.youtube.com/watch?v=_Gv3J...eature=related

  29. #129
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    Re: Project 172

    A friend of mine had a 172 with afew things done to it, some tuning company or others stage whatever, and it sounded amazing, it used to growl when he put his foot down, I hated the look of the car but loved the sound of it!

  30. #130
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by alister View Post
    A friend of mine had a 172 with afew things done to it, some tuning company or others stage whatever, and it sounded amazing, it used to growl when he put his foot down, I hated the look of the car but loved the sound of it!
    good info

  31. #131
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    just took a couple of shots of the inside of the clio.

    The first shows the wiring behind the dash that needs picking through for a couple of wires, well, OK, 9 wires.

    Second shows some of the useless crap that falls out of a 'stripped' car
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  32. #132
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    For a quick 5 minute job this morning I thought I'd swap the clio fuel collector/pump into the Twingo. The Clio one came out without too much drama, but the Twingo one still has me stumped.

    I've finally got around to tackling the engine mount, it's almost done now.
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  33. #133
    Non-member Penfold aka The Dealer's Avatar
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    Re: Project 172



    Saw this on the net andy.. perhaps a paint sceme for your sport twingo...

  34. #134
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by Penfold View Post


    Saw this on the net andy.. perhaps a paint sceme for your sport twingo...

  35. #135
    Non-member TURBO'D CLIO's Avatar
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    Re: Project 172

    This is gonna be so great, can't wait to see it run...

    You good a wiring it up cookie ? Feel free to do my volvo loom

  36. #136
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    wiring? nothing to it I've got pages of notes, think it'll be pretty straight forward.

    finished the welding on the mount, think it'll do, need to get some bolts of the right length.
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  37. #137
    Non-member TURBO'D CLIO's Avatar
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    Re: Project 172

    Ha first pic, welding over a can of brake cleaner

    That mount looks good mate, i reakon u wanna crank up the amps on your welder and run another bead of weld across the top and bottom of that pole where it joins to the flat plate... Then engine kicks out some power - dont want it falling out at 100 mph lol

  38. #138
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    oops, a real welder checking out my pigeon strike

    That was welded on maximum, it's pretty thick steel for my hobby welder. I was thinking about adding some verticals, not sure, may still do. I have the rear mount to remake tomorrow, I'm going to convert it to underslung so that I can use the 172 manifold unmodified.

  39. #139
    Non-member Penfold aka The Dealer's Avatar
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    Re: Project 172

    Andrew, are you not going for the 182 manifold over the 172 manifold?

  40. #140
    Non-member Brigsy's Avatar
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    Re: Project 172

    Good work, Can't wait to see it finished

  41. #141
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by Penfold View Post
    Andrew, are you not going for the 182 manifold over the 172 manifold?
    172, 2 reasons, 1st, it's what I've got. 2nd, I wasn't sure how much butchering was needed, more pipes will be more butchering, it's hard enough to fit as it is. I'm trying not to get sucked into the clio tuning world of spending £100 to get 3hp.

  42. #142
    Committee member
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    Re: Project 172

    Quote Originally Posted by Andrew Cooke View Post
    172, 2 reasons, 1st, it's what I've got. 2nd, I wasn't sure how much butchering was needed, more pipes will be more butchering, it's hard enough to fit as it is. I'm trying not to get sucked into the clio tuning world of spending £100 to get 3hp.
    Good idea, 182 manifolds swap hands for around £250hp!

  43. #143
    Non-member Penfold aka The Dealer's Avatar
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    Re: Project 172

    I think the 182 manifold take up less room than the 172 manifold... hence the idea...

    Cant remember tho, i had a 182 manifold but couldn't be arsed to fit to the 172.

    I only paid £80 for mine tho, you can get them alot less than £250 that they go for on cliosport...

  44. #144
    Non-member Rob@Backyardracing's Avatar
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    Re: Project 172

    Is the 182 mani the same as the RS? or the ported jansport?

  45. #145
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by Rob@Backyardracing View Post
    Is the 182 mani the same as the RS? or the ported jansport?
    intake, not sure, mine isn't an RS inlet.

  46. #146
    Non-member TURBO'D CLIO's Avatar
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    Re: Project 172

    Quote Originally Posted by Andrew Cooke View Post
    oops, a real welder checking out my pigeon strike

    That was welded on maximum, it's pretty thick steel for my hobby welder. I was thinking about adding some verticals, not sure, may still do. I have the rear mount to remake tomorrow, I'm going to convert it to underslung so that I can use the 172 manifold unmodified.
    I aint dissing it mate, just saying you wanna run another couple of runs accross either side just keep building it up untill the weld is level with the pole if ya get me...

    Credit to you thou mate, this is one very interesting topic and cant wait to see your wiring progress, this really is gonna be one pocket rocket...

  47. #147
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    Quote Originally Posted by TURBO'D CLIO View Post
    I aint dissing it mate, just saying you wanna run another couple of runs accross either side just keep building it up untill the weld is level with the pole if ya get me...

    Credit to you thou mate, this is one very interesting topic and cant wait to see your wiring progress, this really is gonna be one pocket rocket...
    it's all good, I appreciate the input. Half of the reason for this thread is to provoke comment

  48. #148
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    This morning's project... rear mount.

    A few days back I noticed that there was a block of ballast hidden inside the subframe, it was built in, and much as it offended me I decided to ignore it. In moving the engine mount to the bottom of the subframe I decided to weld in a thicker plate, this presented the opportunity to open the frame up and remove the offending ballast - NVH be dammed

    pictures:

    - opening up the subframe
    - removing the ballast
    - assorted ballast removed so far
    - subframe plate welded
    - rear mount started, part R5 mount, part 2x1 box
    Attached Images Attached Images      

  49. #149
    Non-member Andrew Cooke's Avatar
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    Re: Project 172

    my suspension turned up from Germany today, off to the pub to celebrate
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  50. #150
    Non-member Rob@Backyardracing's Avatar
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    Re: Project 172

    cooooooooolllllllllllllll.....

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