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  1. #251
    Non-member Tuck's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Steve thats brill . Just what im trying to do with my 5 keep it standard and so far so good
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  2. #252
    Committee, Moderator Matt Cole's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Steve, keep us updated in 2015. It would be a shame not to see this complete.
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  3. #253
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Hello Folks,
    Quote Originally Posted by Matt Cole View Post
    Steve, keep us updated in 2015. It would be a shame not to see this complete.
    OK Matt, here's the first 2015 instalment...

    I received a phone call just before lunchtime today, from Karl, saying they had
    been busy since coming back to work this week, and it's only Wednesday! The
    car is now mostly in bare metal and it might be time to take some pictures.

    On my arrival, it immediately became apparent that stripping back the paint
    was the best idea. It highlighted a few places that could become future
    problem areas, and possibly defeat the object of doing the job properly, just
    once. I'll let the pictures take up the story...

    Screen drain hole, passenger side


    Passenger side front wing


    Driver's side front wing. Not original and not for a GTT. The mounting
    holes are drilled rather than pressed, as is the indicator repeater socket,
    just out of shot...



    Still some paint to remove on the pillar, but a clear candidate
    for a bit of repair...



    ...though the drain hole this side isn't quite as bad


    This is possibly the most serious area of rust, part of which is
    hidden within the door shut. The door isn't stripped as it will be replaced.



    At first sight, this rear wing seems okay. However, below the
    cheat line, it's a different story. It seems the car has been bumped on its
    right side, with this wing repaired and the front one replaced. No sign of which
    appears in the documentation!





    The rear door and remainder of the car are just in superb condition!












    Now some close-ups of some of the trouble spots...







    That's the choke cable hanging out, and broken...


    Now, two pictures of items that are normally hidden from view...





    So, nothing too horrendous found, (looks for "sigh of relief" icon). I'm going to
    see if the wrong front wing can be replaced with a new correct one. Most of
    this work is Lee's and I cannot imagine the amount of dust he created! The
    place was spic and span when I arrived.

    Regards,
    Steve
    Last edited by Lowiepete; 08-01-2015 at 00:46.

  4. #254
    Non-member rabbitstew's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    That looks really solid! Hardly any rust on it at all. I dare not take mine back to bare metal as I think id struggle to find much with all the rot on it.
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  5. #255
    Committee, Moderator Matt Cole's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Thanks Steve. I had no idea you were going for bare metal!

    That car is unbelievable a condition for its age.
    Is this now a nut and bolt restoration?
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  6. #256
    East Midlands Area Rep Mr Raider's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Steve really does look in amazing condition in the bare metal with not too much to do other than drain hole around the screen and the wing. Definitely the way to go, will it still be tungy grey?
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  7. #257
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Thanks for the kind comments guys. Having chatted with Jason and Lee, before
    Xmas, we came to the conclusion that bare metal would be the way to go,
    simply to find any potential problems. Seems that this approach has been
    justified. I'm certainly not up for ever repeating this exercise, but don't want
    any nasty surprises later either! As for nut and bolt restoration, well maybe
    not quite to that level.

    I certainly won't be doing any part replacements that aren't needed. Looks
    like the driver's side wing is staying, for example, though a guy in France
    has 5 wings for sale, which was tempting. Although the hole stamps for
    the trims are in place, they don't have an indicator repeater socket.

    Once the car is in primer, the engine will be coming out. This to re-grind the
    valve seats and to powder coat the subframe, along with clutch renewal etc.
    With there being so little welding work to be done, it means that money can
    be spent on bringing the car back to mint.

    It won't become a garage queen, as I'm intending on having some fun with it.
    The car will be staying in tungy grey, though that'll be brought really close to
    concours standard. I already have the car booked for a wet-sand and special
    coatings to be applied in April.

    Regards,
    Steve
    Last edited by Lowiepete; 10-01-2015 at 08:58.

  8. #258
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    Re: R5GTT Project - Off the road since Sept 1998

    Hi Steve, The new wings, as supplied by Renault, do not have the side repeater holes pre-cut. Seems a bit silly but that's how they come.
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  9. #259
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    Re: R5GTT Project - Off the road since Sept 1998

    Quote Originally Posted by markg View Post
    Hi Steve, The new wings, as supplied by Renault, do not have the side repeater holes pre-cut. Seems a bit silly but that's how they come.
    Agreed. I bought a new wing many moons ago and it had no side repeater hole. I recall quizzing the renault parts guy and he said that's how they came. Weird but true!
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  10. #260
    Detailing Mod Lowiepete's Avatar
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    So, Remedial Bodywork Begins...

    Hello Folks,

    I've just realised that I've not posted pictures of my work at home on the
    car's interior plastics, some of them having been used to illustrate my review
    of the ADS plastic restorer. So here's two close-ups of the finished article.
    These are seen from differing viewpoints to try and overcome the nonsense
    that the camera's flash presents...





    This is the interior trim from the driver's side, now cleaned and protected...



    The rear window levers on the car needed to be replaced, and having bought
    2 second-hand, but grubby, replacements, here they are before and after,
    again from 2 viewpoints...





    So, the car has been moved back into the workshop for work on the sills to
    continue. These have been rubbed-back, rust treated, primed, stone-chipped
    and are ready for another primer coat...









    Both sides have been treated...



    One area looked to be really suspect; remember this?



    Seems that there's no hole in the metal after all! Here it is now...









    The last picture shows the front wing now correctly rivetted in place at the
    bottom...



    All the discussions about this car are about how solid it is for its age. As it's
    in the main shop now, it is proving to become a bit of a distraction, with any
    visitors tending to drool, even in its undressed state

    Next step is for the new driver's door to be trial fitted, just to make sure that
    seams match etc. I'll also be ordering the new windscreen for delivery before
    the end of the month.

    Regards,
    Steve

  11. #261
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Going back to the windscreen...

    ...and it's Mitchells Renault to the rescue, again. 2 in stock at Renault UK - £120+VAT.
    That's cheaper than Autoglass, who incidentally didn't want to honour their written
    quote, £147 all in, and preferred to try extracting another 20 quid. That behaviour
    adds them to my list of companies I'll avoid at all costs.

    So, win win, with a genuine Renault screen

    Regards,
    Steve

  12. #262
    Committee, Moderator Matt Cole's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Good news that Steve. Is your screen tinted? Some fives had different tinted glass, either a green or slight yellow if I remember correctly? Have you managed to obtain any new seals?
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  13. #263
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Quote Originally Posted by Matt Cole View Post
    Good news that Steve. Is your screen tinted? Some fives had different tinted glass, either a green or slight yellow if I remember correctly? Have you managed to obtain any new seals?
    Happily, I'm going to be able to re-use the originals. The guy who took out the
    existing screen was keen to preserve the originals because they're much better
    at waterproofing. Seems he was right, considering the screen was original and
    there was only surface rust behind them. The screen is green tinted. The only
    other piece I need is the clip that covers the seal ends, which I've ordered from
    Mike.

    Regards,
    Steve

  14. #264
    Committee, Moderator Matt Cole's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    That's a big bonus as the seals are non existent!
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  15. #265
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Hello Folks,

    This box arrived in the post today...



    I was amazed by this demo video...



    ...where I've seen others cover entire areas, it seems that's a waste. Inside
    the front doors, what we'll do is place two mats centrally over one aperture,
    with one mat overlapping the other by two or three inches. In the bigger
    spaces, we'll place mats side by side with another across the centre of both.
    That'll probably become clearer once we get some pictures.

    We discussed this round at the workshop and reckoned that by covering the
    entire area there was a possibility of creating another "membrane". These
    sheets are only meant to take the resonance out of the sheet metal.

    So, onto the car, where much work has taken place. The roof is now stripped
    of paint and there's been some minor welding work done. Also, a lot more
    rubbing down. I'll let the pictures take up the story...

















    This inside the driver's side door shut, that troublesome area all tidy! The
    door has been removed...



    Some remedial strengthening was done to this rear bumper mount...



    Now the tailgate. This is mid rust-treatment process, using the Bilt-Hamber
    protection pair. I asked Jason for his thoughts, as its his first use of these
    and both he and Lee are impressed with it.

    One point of mirth came when I asked Lee if he was enjoying the task. Back
    came a forthright: No! - which gave him away, instantly







    Now to the windscreen surround, all tidied-up and ready for its blanking panel.
    These guys prefer card to plastic sheets.









    This is the roof, with the aerial removed...



    My first call into the workshop was on my way to Mitchells Renault to pay for
    my new windscreen, where I got a bit of a surprise. It was there, behind the
    desk so I took this picture while Paul was preparing the paperwork.



    Did you notice that ring? Well, the screen came complete with both the main
    fitting seals. Autoglass wanted another £100 for these if added! Even Mike at
    GT Turbo Spares charges £50 for each piece.

    So, called into the workshop on my way back to share the good news and in
    that time, the screen had received its blanking plate...



    So far, there have been a couple of occasions where going to the main
    Renault dealers has paid off, handsomely! There's a tangible buzz around this
    restoration now

    Regards,
    Steve
    Last edited by Lowiepete; 01-04-2016 at 04:33.

  16. #266
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    Re: R5GTT Project - Off the road since Sept 1998

    I love reading this thread! The car is coming along well. The sheeting you linked a video on, is impressive. Very impressive actually. Makes your car heavier though

    Great result on the windscreen with it having the two main seals included! Am tempted to buy the other one and get it popped in my parts stash.

    So what's the guesstimate for getting some paint on your car?
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  17. #267
    Ireland Area Rep robx1r's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    how much did the genuine screen cost?
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  18. #268
    Committee, Moderator Matt Cole's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    That's great news on the screen! Also the sound deadening sheets. I probably need to do this to mine
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  19. #269
    Non-member Jimmy5's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    You still need middle seal as only two come with screen but your old one should be ok.

    Progress looks great.
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  20. #270
    Non-member Matty's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Coming along nicely. I can't beieve how little rot there is on it!

    Interior plastics have come up well, I'll have to have a look into that ADS plastic restorer you used, looks like it does a good job.
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  21. #271
    East Midlands Area Rep Mr Raider's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Coming along very nicely Steve, great work! .
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  22. #272
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    Re: R5GTT Project - Off the road since Sept 1998

    http://pages.ebay.com/link/?nav=item...d=111366877782

    Anyone tried this, I think it's the middle seal?
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  23. #273
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    Re: R5GTT Project - Off the road since Sept 1998

    Cars looking very good by the way Steve! Loving the progress pics and looking forward to seeing it in primer next!!
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  24. #274
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Many thanks for the kind comments guys

    Quote Originally Posted by LiamR View Post
    I love reading this thread! The car is coming along well. The sheeting you linked a video on, is impressive. Very impressive actually. Makes your car heavier though
    Yes, if you add it wall to wall, but by taking the selective approach and doing a
    controlled double-up, I doubt that we'll add more than 3 kilos overall. I've seen
    others "carpet" their metal and wondered if it was worth it. I was very, very
    surprised when that second shelf was turned in that video. However, when
    you think about the physics of percussion, it makes sense.

    Quote Originally Posted by LiamR View Post
    So what's the guesstimate for getting some paint on your car?
    Well, it's in primer next week, then it's engine out, but we're ahead of schedule.
    Completion date is intended to be 1st April and I cannot wait!

    Quote Originally Posted by robx1r View Post
    how much did the genuine screen cost?
    See Post # 261

    Quote Originally Posted by Jimmy5 View Post
    You still need middle seal as only two come with screen but your old one should be ok.
    In fact, I think I was in the happy position of being able to re-use all the original
    seals. The guy who took the screen out has cautioned against using any seals
    that aren't Renault original because it's a one-way ticket to the surround rusting!
    So, finding these seals provided was just a lucky bonus!

    Quote Originally Posted by Matty View Post
    I'll have to have a look into that ADS plastic restorer you used, looks like it does a good job
    Sadly, it looks like the review I did on DW has caused a rush and Matt the EU
    distributor is now awaiting new stock from the Far East.

    Regards,
    Steve

  25. #275
    Detailing Mod Lowiepete's Avatar
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    A Few More Pictures

    Hello Folks,
    So, the car has been moved back to #1 Studio...



    The passenger side door being prepared...



    Now, round the rest of the car...















    Next stage is some Bilt Hamber anti-rust primer, then an etch primer, then
    stage after stage until it has been blocked and primed once more. Sounds
    like a week or three more of painstaking work...

    ...then it's back over to Karl for him to work his magic. I think he's already
    aware of how high his brother and Jason have set the bar. His biggest task
    will be the 1980's Renault electrics, starting with the "connector of doom"!

    Regards,
    Steve

  26. #276
    Non-member rabbitstew's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Looks like a delorean with all that bare metal showing. Maybe you should just lacquer it and keep it like that!
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  27. #277
    Detailing Mod Lowiepete's Avatar
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    R5GTT Restoration Part 5 - YouTube

    Hello Folks,

    Part 5 sees the car get a basic detail, visit Snetterton Racecourse and get taken
    back into the workshop to get its glass and body-trims removed...



    Regards,
    Steve
    Last edited by Lowiepete; 01-04-2016 at 04:35.

  28. #278
    East Midlands Area Rep Mr Raider's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Great film again Steve, Dont think id would know where to start to make one on my car lol. Looking ofrward to the next installment .
    Likes Lowiepete liked this post

  29. #279
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Hello Folks,

    I've not set eyes on the car in nearly 3 weeks. However, I'm told that it
    will probably be in primer by the end of next week, with the engine coming
    out the week after. That doesn't mean that there's been no progress though.
    Detachable parts like the doors and front bumper have been fettled...

    Front bumper...




    Passenger door...




    Rear door...


    Some inner seam treatment...


    Meanwhile, back at the ranch, there's more plastics cleaning to do. This time
    its the rear speaker pods and parcel shelf bracket...

    This won't pass muster!


    Much better...


    ...and a kinda 50/50


    This led to another train of thought. With new door trims, and indeed a new driver's
    door, I'm thinking about the paper speaker bellows. Time for an upgrade? Well, with
    some sound deadening in the body panels, there should be the opportunity of better
    sounds, so maybe time to invest in some nice speakers.

    A few days later...




    Now it came to fitting the pesky things! Much, much easier said than done.
    I didn't want it to necessarily show that there are new speakers installed, so
    it meant that the loose bracket and its 4 keeper plates had to be lined-up.
    Then it was a question of lining everything up with the existing holes in the
    pods. The only way to do that successfully was to insert three of the four
    securing screws the wrong way round.

    Then I found that my self-tappers were about 2mm too short! Grrrrrr...
    What I also found was that it was harder to place the keeper plates with the
    keeper thread at the back, and that they stay in place during assembly.
    When you have gammy hands, things like this can become quite a challenge!
    Twice, I had to start from scratch because one or more keeper slipped off.
    Definitely a job for blu-tack!

    After much blue language, especially when I lost grip of the screwdriver, here
    are the assemblies...







    The speakers are entirely secure, with the screws making sure that the back
    of the keeper plates don't go anywhere. What I'll do is cover the screw ends,
    and with them not projecting too far, that'll be a simpler job.



    The Philips radio cassette already in the car was a decent unit for its day,
    so I'm looking forward to hearing the sound from these speakers. For the
    front speakers, I went round to see Jason today because there was a fear
    of the replacements being too deep.

    Looking at the speaker still in the scrap door, it looks the 46mm depth of the
    new speakers will be okay. The existing speakers sit in a cradle that stand it
    proud for at least 25mm. I'll be going back tomorrow to confirm this after the
    existing securing rivets have been drilled out.

    Regards,
    Steve
    Last edited by Lowiepete; 01-03-2015 at 00:02.

  30. #280
    Committee, Moderator Matt Cole's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Attention to detail is staggering Steve as always!
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  31. #281
    Non-member mingblus3's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Looks great. Double check the screen seals. They come with the rear seal and inner. Not the outer seal. You will need to buy that separately.

    Si
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  32. #282
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Hi Si,
    Quote Originally Posted by mingblus3 View Post
    Double check the screen seals. They come with the rear seal and inner. Not the outer seal. You will need to buy that separately.
    It looks like I have quite a choice of seals. The guy who took out the screen was
    careful enough to preserve everything and made a point of saying the originals be
    kept. So, when he comes back to re-fit the screen, he'll take his choice. The point
    he was emphasising was that many after-market seals tend to block the drain holes
    and should be avoided. To see seals included with the pack from the Renault dealer
    was just an unexpected, but welcome, surprise.

    Oh, and if anyone wants the little plastic cover that goes over the seal joint, pop
    down to your dealer, he'll charge you the princely sum of: just fifty-eight Pence!!



    Regards,
    Steve
    Last edited by Lowiepete; 01-03-2015 at 00:00.

  33. #283
    Non-member GTphil's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    I really can't wait to see the results from this project.

    Attention to detail is amazing
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  34. #284
    Non-member mingblus3's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    What I don't understand is why the holes are there. When I removed my screen there were 2 small plastic lugs filling the holes. When I discussed this with the body shop it was decided they were pointless. The inner seal and also the rubber glue blocks the holes anyway..

    The screen was factory and the plugs the same, I would say these were to seal rather than to drain.

    The other seal is still avail from Renault pic attached better to have a new one rather than the old and the correct style

    Si
    Attached Images Attached Images  
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  35. #285
    Non-member Goobie's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    That's some luck with the windscreen fittings. Bare mental body work was a wise move to. If you put two same cars painted by same person next to each other with one being bare mental job, the differences is night and day!
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  36. #286
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Hello Folks,

    Remember this..?



    ...and this..?


    ...and my plans for using this?



    Well, a trip to Aylsham today and I brought back these...







    With a small mod made...



    One of the rear door cards...





    ...with a close-up of the rather smart stitching



    The driver's side door card...





    ...with more exquisite stitching





    Two views with the top panel attached but the passenger side door pocket
    laid on to give an idea of the finished article.





    When I first mentioned doing this to Karl and Jason all those weeks ago, the
    response I got was a bit muted. I'm fairly sure they thought I'd go over the
    top, with too much red! We did play a little today, to see what the top panels
    might look like if also covered but that was very soon dropped. We couldn't
    continue it into the rear anyway, even if it did suit the front. Anyway, on my
    return I popped round to show them, and got an instant seal of approval.

    The trimming was done by Paul Moore in Aylsham and he's done me proud! As
    you can expect, it wasn't cheap, but it was money in fair words. Needless to
    say, I'm totally thrilled and my thanks go to him for completing the job on time
    and on budget

    Regards,
    Steve

  37. #287
    Non-member Goobie's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    The red trim sections work really well.
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  38. #288
    Committee, Moderator Matt Cole's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    I think that's stunning and the design really suits the period of the car! In fact, if Renault wanted to improve the gt at design I would imagine something like this!

    Really well done Steve. Excellent
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  39. #289
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Cheers guys - these red touches, in a car with grey carpet are just what I was
    looking for. Matt, that's praise indeed! Thanks.

    Regards,
    Steve

  40. #290
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    Re: R5GTT Project - Off the road since Sept 1998

    They look really good. Nice work on the stitching.
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  41. #291
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Hello Folks,

    Having fetched the correct door pocket and given it a good clean, here's a
    proper mock up of the finished door card. I cannot attach it as the torx screws
    go directly into the door...







    One thing that is amazing with proper leather, it's an absolute nightmare to
    cut into. You don't just need a very sharp knife! There are a few more small
    holes to cut yet...

    Regards,
    Steve

  42. #292
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Hello Folks,

    More work on the doors.

    This is the new driver's side door, given the once over after coming out of
    its factory wrapper. A quick primer coat and then much blocking work later
    reveals a number of high points and some pin-prick dings.





    Here it is next in line for its second blocking...





    This is the passenger side, mid-way through its second blocking. With some
    "blacking" applied, the process of checking and re-checking for low points
    goes on. The methodical and meticulous approach toward getting a perfect
    surface is just astonishing!





    Regards,
    Steve

  43. #293
    Committee, Moderator Matt Cole's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    The doors are a particular pain on these cars as the metal is so thin. I've just had a door painted to perfection and being black it had to be perfect. It took the body shop 1.5 days to get it straight prior to paint.
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  44. #294
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    Re: R5GTT Project - Off the road since Sept 1998

    That will explain why I still have ripples in my doors! Obviously the body shop couldn't be arsed with them
    Looking good Pete! Can't wait to see the finished article
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  45. #295
    Non-member Junglist's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Love that interior mate . Nice job
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  46. #296
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Hello Folks,

    While I'm complaining about parts replacement costs, occasionally you do
    get a relative bargain, like these from mister-auto, delivered from Belgium...





    Interesting that one is made in Italy, the other in China

    Karl has assured me that the existing drive shafts are okay, so I've bought
    these boots to refurb them and sell them on...



    I'm assured that the engine is due for removal in the coming week. So,
    maybe there will be a better flow of pictures than recently.

    Regards,
    Steve

  47. #297
    Committee, Moderator Matt Cole's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Never seen new shafts for years!
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  48. #298
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    Re: R5GTT Project - Off the road since Sept 1998

    Hi Steve

    Projects looking good, can't wait to see the finished pics!

    The passenger side shaft doesn't look as thick as it possibly should? Drivers side looks right!? Might be worth comparing before you sell the original passenger side shaft?

    Keep up the good work!

    Cheers

    Steve
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  49. #299
    East Midlands Area Rep Mr Raider's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Nice work Steve, out of interest how much were the new driveshafts from Mister Auto? Need a pair for the raider as keep knocking on corners and roundabouts.
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  50. #300
    Detailing Mod Lowiepete's Avatar
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    Re: R5GTT Project - Off the road since Sept 1998

    Driver's side

    Pax Side

    £57 each...

    Regards,
    Steve

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