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  1. #151
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    Re: R5 - 172 Turbo Project **Updated**

    Looks Ace G.
    Downpipe looks the schnizzle.
    You finished all the welding now?

  2. #152
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    Re: R5 - 172 Turbo Project **Updated**

    Quote Originally Posted by V Man View Post
    Looks Ace G.
    Downpipe looks the schnizzle.
    You finished all the welding now?
    Yo G, aye nearly, just got a hanger to weld on and I'm pretty much done... The beasts been faultless as usual

  3. #153
    Non-member philg's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Down pipe looks first class, but i can not believe all the **** bits of exhaust and screwdrivers lying around in a freshly painted car you butcher

  4. #154
    Non-member philg's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Just had another look at your work bench to, god i wont sleep tonight mate, i was going to pop down sometime and have a looksy, i will have have a good tidy up for ya when im down

  5. #155
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    Re: R5 - 172 Turbo Project **Updated**

    Dont be so soft ya big fairy! Feel free to pop over and tidy my garage though if it'll make you feel better

  6. #156
    Non-member philg's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Quote Originally Posted by Ashy View Post
    Dont be so soft ya big fairy! Feel free to pop over and tidy my garage though if it'll make you feel better

    I will definitely get through early next year mate, just wont take mine out in the rain hopefully brigsy will get out the gym long enough to get some good n/e meets sorted.

    Cans of Carling's under the car to omg, you should see my garage, everything in its place lol

    Car is looking sweet to, but you need to rip of pascal and get some black Porsche rims

  7. #157
    Member Woznaldo's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Lovin' your work Ashy. Top job on the Ex Manifold and Turbo Downpipe. These VW Gearbox swaps are catching on....
    Last edited by Woznaldo; 15-03-2012 at 08:31.

  8. #158
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    Re: R5 - 172 Turbo Project **Updated**

    Quote Originally Posted by philg View Post
    hopefully brigsy will get out the gym long enough to get some good n/e meets sorted.



  9. #159
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    Re: R5 - 172 Turbo Project **Updated**

    The exhaust looks about the same as mine ashy. Is the silencer from MIJ ? I use one of those, 18" long I think. 3" straight through, 5" OD. It's a bit louder than I wanted in road-going mode but it sounds quite nice

  10. #160
    Look-Out Kris M's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Cracking engineering during the project mate

  11. #161
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    Re: R5 - 172 Turbo Project **Updated**

    sat and read this thread just there ...top marks!

    Makes me wish i knew how to weld! will be watching this thread in the future

  12. #162
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    Re: R5 - 172 Turbo Project **Updated**

    Quote Originally Posted by Scoff View Post
    The exhaust looks about the same as mine ashy. Is the silencer from MIJ ? I use one of those, 18" long I think. 3" straight through, 5" OD. It's a bit louder than I wanted in road-going mode but it sounds quite nice
    mmmm interesting, yes its am MIJ one mate, but i only went for the 12" long version

    I did wonder how loud it would be.... maybe I'll have to fit another!!

  13. #163
    Non-member 123-gtt's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    ashy looking the dogs marrow, so when you doing mine?

  14. #164
    Motech Tony Walker's Avatar
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    Re: R5 - 172 Turbo Project

    [quote=Ashy;30331]One of the problems with the NA engine was movement, it rocked about too much on the gtt mounts, so I had to brace it with a bit of a pikey stabiliser bar onto the strut top.... So once the engine was removed for the turbo conversion I decided to weld in a clio top mount...


    You probably allready kno but the clio sport top mounts are pretty prone for splitting and clunking maybe look at the 225 mount if thats possible?

  15. #165
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    Re: R5 - 172 Turbo Project

    Quote Originally Posted by Tony Walker View Post
    One of the problems with the NA engine was movement, it rocked about too much on the gtt mounts, so I had to brace it with a bit of a pikey stabiliser bar onto the strut top.... So once the engine was removed for the turbo conversion I decided to weld in a clio top mount...


    You probably allready kno but the clio sport top mounts are pretty prone for splitting and clunking maybe look at the 225 mount if thats possible?
    I don't think its going to move much at all with the engine mounts! I've got plenty of clio top mounts lying around so won't be a problem if I kill a few

  16. #166
    Motech Tony Walker's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    lol

  17. #167
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    Re: R5 - 172 Turbo Project **Updated**

    Not really getting much done at the moment with the early arrival of our new baby...

    However i've designed a new inlet manifold which I'm in the progress of making!


  18. #168
    Committee, Moderator Matt Cole's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Leading the way marrow, 'Yorkgeordie puudding Tuning'

  19. #169
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    Re: R5 - 172 Turbo Project **Updated**

    Well, not done much recently but today I decided to pull the 5 outa the garage (as it hasn't been out in a few months) and give it a wash...







    These aren't the wheels I was planning on using but they actually realy suit the car, maybe Reno got it right with the Trophy?

    I'm really happy with how she's coming along... Just wish I could jump in and go for a spin

  20. #170
    East Midlands Regional Rep Os8472's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Damn she's lookin fine fella, nice work

  21. #171
    Non-member Mudslinger's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Looking very nice ashy

  22. #172
    Committee, Moderator Matt Cole's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Wheels lock spot on marrow!

  23. #173
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    Re: R5 - 172 Turbo Project **Updated**

    Making good progress on the inlet manifold(s) heres a few pics of the current status... Just goto make a fixture to hold it all in the right place whilst its welded, then I should be good to go!












  24. #174
    Non-member Matt@CodeRedMotorsports's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Lovely bit of work.
    Just a quickie, is there any benefit from firing the injectors into the roof of the port? As in, having the injectors on the underside of the inlet runners? (I'm always unsure of the fastest flow to carry the fuel), or is it better to have them fire fuel into the port as standard for best atomisation on the back of the valves....

  25. #175
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    Re: R5 - 172 Turbo Project **Updated**

    I feel like i've seen a manifold like that before somewhere

    Nice work I tacked mine together with the mig. Aluminium wire and argon, then ground them back so as not to make it hard to tig over.

  26. #176
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    Re: R5 - 172 Turbo Project **Updated**

    Quote Originally Posted by Scoff View Post
    I feel like i've seen a manifold like that before somewhere

    Nice work I tacked mine together with the mig. Aluminium wire and argon, then ground them back so as not to make it hard to tig over.

    You know me mate, don't like to re-invent the wheel

    I've tried ali welding with my mig before and it just made a right mess of it... Might see if I can borrow a portable TIG set from work...

  27. #177
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    Re: R5 - 172 Turbo Project **Updated**

    Quote Originally Posted by Ashy View Post
    You know me mate, don't like to re-invent the wheel

    I've tried ali welding with my mig before and it just made a right mess of it... Might see if I can borrow a portable TIG set from work...

    It'll do it mate, you want clean metal, a load of current and a load of wire speed ! It's not usually pretty but that's what flap wheels are for

  28. #178
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    Re: R5 - 172 Turbo Project **Updated**

    Making progress, first one is tacked up for a trial fit...









    Starting to see the light at the end of the tunnel now!

  29. #179
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    Re: R5 - 172 Turbo Project **Updated**

    Looking good

  30. #180
    Committee, Moderator Matt Cole's Avatar
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    Re: R5 - 172 Turbo Project **Updated**


  31. #181
    Non-member philg's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    looks great, i wish i could do more stuff like this, can not wait to see it

  32. #182
    Non-member Brigsy's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Proper job

  33. #183
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    Re: R5 - 172 Turbo Project **Updated**

    Ashy, just had a look through all this and looks superb, from the engine to the dash, looks brilliant! where the shiny callipers a simple fit? I'm sure compared to everything else it was but had to ask, also in your dash pics for some reason there appears to be loads of pics of my 5 when it was in the bodyshop last year!

  34. #184
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    Re: R5 - 172 Turbo Project **Updated**

    Quote Originally Posted by Brizza View Post
    Ashy, just had a look through all this and looks superb, from the engine to the dash, looks brilliant! where the shiny callipers a simple fit? I'm sure compared to everything else it was but had to ask, also in your dash pics for some reason there appears to be loads of pics of my 5 when it was in the bodyshop last year!

    The calipers just bolt on mate, simple as that!

    I don't know why the pictures get jumbled up, I think it was when the website moved servers? Theres loads like that!

    Glad you like it, just be nice to get it finished!

  35. #185
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    Re: R5 - 172 Turbo Project **Updated**

    little update....

    Modified my radiator to move the outlet so it doesnt interfere with the turbo oil return...



    and FPR arrived in the post! Big thanks to SteveT2!!


  36. #186
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    Re: R5 - 172 Turbo Project **Updated**

    First two manifolds now welded... Gona be a busy weekend








  37. #187
    Look-Out Kris M's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Looks spot on Ashy

  38. #188
    Committee, South East Regional Rep James5's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Ashy looking good why 2 manifolds?

  39. #189
    Non-member allanr5gtt's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    are you selling the spare manifold?

  40. #190
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    Re: R5 - 172 Turbo Project **Updated**

    Duno yet mate, I've actually made 3 of them...

    Ones for me and ones for Matt C, the flange is designed to fit either a 172 / 182 / 225 cylinder head. The third one is a spare for me (as I'm building another engine) but I may sell it if I decide not to use it....

    Also I have the designs available so could make anoter batch if there was enough interest.

  41. #191
    Non-member Josie172cup's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Quote Originally Posted by Ashy View Post
    Duno yet mate, I've actually made 3 of them...

    Ones for me and ones for Matt C, the flange is designed to fit either a 172 / 182 / 225 cylinder head. The third one is a spare for me (as I'm building another engine) but I may sell it if I decide not to use it....

    Also I have the designs available so could make anoter batch if there was enough interest.
    Dibs on that spare engine

  42. #192
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    Re: R5 - 172 Turbo Project **Updated**

    Quick update, got a week off work so started tinkering today, hopefully get somewhere near finished this week...

    Heres a few pics



    Likes Stylin_ju liked this post

  43. #193
    Motech Tony Walker's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Looks fantastic mate, credit to the club

  44. #194
    Non-member mattk's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Looks awesome mate, hope you get close to finishing this week

  45. #195
    Committee, South East Regional Rep James5's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Looking very very good Ashy

  46. #196
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    Re: R5 - 172 Turbo Project **Updated**

    stunning....... brilliant craftmanship on show here

  47. #197
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    Re: R5 - 172 Turbo Project **Updated**

    Quote Originally Posted by tubbyG View Post
    stunning....... brilliant craftmanship on show here
    Ditto

  48. #198
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    Re: R5 - 172 Turbo Project **Updated**

    Thanks guys, small update from today's tinkering.

    I needed to re-think the crank sensore pickup due to the fact that i'm using the VW flywheel. So I had a 36-1 wheel produced at work to blt onto my inlet cam pulley..



    Inlet cam pulley before:



    Inlet cam pulley after:



    Engine view, plumbed in the intercooler, and some of the water pipes... Just a few small things to do tomorrow then I may get to plug the ECU in and see if things look OK to start her up.


  49. #199
    Non-member Brigsy's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    Superb job mate

  50. #200
    Motech Tony Walker's Avatar
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    Re: R5 - 172 Turbo Project **Updated**

    you have to post a vid of it running

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