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  1. #1
    Non-member casper's Avatar
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    airbox flap

    Hi all.My 5s running the standard airbox and cold air feed but has no thermostat or hot air feed from the turbo. Does this meen the flap in the top of the air box is restricting the cold air flow.thanks

  2. #2
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    bigdur's Avatar
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    Re: airbox flap

    Didn't you ask Wizard this?

  3. #3
    Non-member casper's Avatar
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    Re: airbox flap

    Yeah but he mentioned the intercooler,not airbox

  4. #4
    Committee Member Sparkie's Avatar
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    Re: airbox flap

    you might have to re-read his answer.... i think he's changed it in light of him misreading your question?

  5. #5
    Non-member casper's Avatar
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    Re: airbox flap

    Quote Originally Posted by Sparkie View Post
    you might have to re-read his answer.... i think he's changed it in light of him misreading your question?
    ThanksProbably my fault for not explaining it right.

  6. #6
    Non-member Flight666's Avatar
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    Re: airbox flap

    I have often wondered how this system worked.Can anyone explain how it exactly works? It looks to me like the flap opens whilst on throttle due to the air pressure pulling it open and sucking through the hot air feed on idle due to the flap being closed,but why would it be pulling the hot air in? Sorry for my crappy explanation just curious as to how the set up worked..I`m sure I remember the the flap being called a "thermostatic flap" when I had a previous 5 many many moons ago.

  7. #7
    Non-member casper's Avatar
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    Re: airbox flap

    I thought it worked off somekind of thermostat in the top of the air box.?

  8. #8
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    LiamR's Avatar
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    Re: airbox flap

    Quote Originally Posted by casper View Post
    I thought it worked off somekind of thermostat in the top of the air box.?
    I think your correct mate

  9. #9
    International Area Rep
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    Re: airbox flap

    There is a bi-metal at the bottom and it controlls tha flap.
    When air is warm it opens only the cold air intake but when it is cold it opens the intake from the turbo.

  10. #10
    Non-member casper's Avatar
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    Re: airbox flap

    I was out in the 5 yesterday having a nice drive when a Guy in a Porsche boxter decided it was ok to drive on my rear bumper so I gave it some beans in 3rd and not only shocked him but shocked myself as well,the car felt a touch quicker than normal,I then noticed my afrs were low 13s so I backed off(normally high 11s)for some reason the spring had come off the airbox flap,put it back on and afrs were back to normal?

  11. #11
    Non-member Jonny5's Avatar
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    Re: airbox flap

    Could be due to the fact its colder outside now and the spring falling off the airbox flap let more air enter the engine than normal causing the afrs to lean off a bit.

  12. #12
    Non-member Brigsy's Avatar
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    Re: airbox flap

    Best off glueing the flap or fitting a zip tie if running more power than standard matey.

  13. #13
    Non-member casper's Avatar
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    Re: airbox flap

    Quote Originally Posted by Brigsy View Post
    Best off glueing the flap or fitting a zip tie if running more power than standard matey.
    Thanks.I thought the flap worked on vacum pressure?after yesterday I may be wrong or mine wasn't opening properly?zip tie it is,then turn boost down.
    Last edited by casper; 22-10-2012 at 12:47.

  14. #14
    Moderator, Committee Trevhib's Avatar
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    Re: airbox flap

    Remove all the thermostat gubbins and route an extra cold air feed to what was the hot side.

  15. #15
    Non-member casper's Avatar
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    Re: airbox flap

    Thanks for the replies everyone,for now I have blocked the warm air feed,tied the flap up and turned the boost right down,fingers crossed no damage was done.

  16. #16
    Non-member Brigsy's Avatar
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    Re: airbox flap

    I doubt a quick blast will have hurt it. Just rejet the carb to suit?

  17. #17
    Non-member casper's Avatar
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    Re: airbox flap

    With the flap in place it was jetted for 16psi and was plenty quick enough for me,the increased air flow took me by surprise a bit,as well as the boxter driver.lol

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