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  1. #1
    Non-member Junglist's Avatar
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    Brake servo renewal

    Fingers crossed ill be changing my brake servo in the next couple of days.
    Does anyone have any advise on changing it?
    i have limited tools as my garage contents are in storage at the moment .

    Can i get it from or above or will i need to go in through the wheel space?

    when i remove it from the master cylinder is it nessersary to undo all the brake pipes? to save bleeding?

    Cheers , any advise welcome .
    Dan

  2. #2
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    Re: Brake servo renewal

    I was chatting to Colin 'the master' the other day. Sure he told me the best way to do the servo was from the wheel arch. Think he may have also mentioned undoing the engine mounts and jacking the engine up slightly for more access.

    Out of interest did you manage to get a new servo or are you fitting a second hand ?.

  3. #3
    Non-member Jonny5's Avatar
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    Re: Brake servo renewal

    I found it easier just to remove the inlet manifold.
    I was told before i did it tho, that you can get it out through the wheelarch. Its very tight in there tho.

  4. #4
    Non-member kial's Avatar
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    Re: Brake servo renewal

    Recently done a servo swap on mine .

    Straight forward once the inlet is was out the way I tried through the wheel arch was abit of a night mate an preferred to take the longer route rather than struggle.

    Like I say really easy once you have access.

    And incase you don't know it's bolted on through the footwell gain access by lifting the carpet ;-)

    Good luck

  5. #5
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    thanks guys ,
    can i leave the brake lines in the master cylinder?

  6. #6
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    Quote Originally Posted by markg View Post
    I was chatting to Colin 'the master' the other day. Sure he told me the best way to do the servo was from the wheel arch. Think he may have also mentioned undoing the engine mounts and jacking the engine up slightly for more access.

    Out of interest did you manage to get a new servo or are you fitting a second hand ?.
    Im in the prosess of getting a new one but ive not had it in my hand yet. should be here today.

  7. #7
    Non-member GTphil's Avatar
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    Re: Brake servo renewal

    I did mine with everything in situe, to be fair it wasn't as bad as I was expecting, that said I have hands like a 5 year old great for squeezing into tight places and make certain parts of my body look huge!!

    I changed the master cylinder at the same time so that probably opened up a bit more space.

    I worked from the top/bottom and inside the drivers footwell.

  8. #8
    Non-member Brigsy's Avatar
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    Re: Brake servo renewal

    Taking the drivers side shaft out might give you better access to drop it out below?

  9. #9
    Honorary Member THE MASTER's Avatar
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    Re: Brake servo renewal

    the basics .. remove master cly.. remove the o/s driveshaft . undo the rear engine mount and jack the engine up at the back. the servo although a tight fit comes out the o/s wheel arch..

  10. #10
    South West Regional Rep jesus in the seat of a 5's Avatar
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    Re: Brake servo renewal

    .. i told you how to do this on the other thread..., wheel arch is the way on a ramp...no doubt..

  11. #11
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    Re: Brake servo renewal

    Out of interest, where did you get your servo from? Did it cost you an arm and a leg?? I need one but heard they are a right pain to get hold of

  12. #12
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    Re: Brake servo renewal

    *ducks in advance* If you just had the steering wheel on the right side there would be no problem changing it.. Sorry couldn't help it

  13. #13
    Motech Tony Walker's Avatar
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    Re: Brake servo renewal

    it is on the "right" side

  14. #14
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    Re: Brake servo renewal

    no thats the wrong right the other right.. The right side is on the left side..

  15. #15
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    Quote Originally Posted by jesus in the seat of a 5 View Post
    .. i told you how to do this on the other thread..., wheel arch is the way on a ramp...no doubt..
    if i had a ramp

  16. #16
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    Quote Originally Posted by 1988cab View Post
    Out of interest, where did you get your servo from? Did it cost you an arm and a leg?? I need one but heard they are a right pain to get hold of
    FML

  17. #17
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    Quote Originally Posted by jesus in the seat of a 5 View Post
    .. i told you how to do this on the other thread..., wheel arch is the way on a ramp...no doubt..
    Jesus are you hording these Servo`s ?

  18. #18
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    Re: Brake servo renewal

    Quote Originally Posted by 1988cab View Post
    Out of interest, where did you get your servo from? Did it cost you an arm and a leg?? I need one but heard they are a right pain to get hold of
    Not hard to get hold of just well expensive

  19. #19
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    Re: Brake servo renewal

    Quote Originally Posted by phase i 16 v turbo View Post
    Not hard to get hold of just well expensive
    I was wondering if there was a non genuine one available that was cheaper? Looks like there's no choice but to go for the genuine one for 400 odd quid

  20. #20
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    Quote Originally Posted by 1988cab View Post
    I was wondering if there was a non genuine one available that was cheaper? Looks like there's no choice but to go for the genuine one for 400 odd quid
    I wouldnt bother for that amount of money. you would be better off with a 2nd hand one, even if you have to cahnge it 10 times. unless your loaded of course.


    Is there one from another car that might be a close fit?

    What about a normal 5 , do they still make the non turbo type`s , will these fit?

    Are all r5 servo`s the same.

  21. #21
    Non-member Brigsy's Avatar
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    Re: Brake servo renewal

    The gt turbo servo has different part numbers but i bet a non gtt one would work fine, i still have the diesel servo on my van

  22. #22
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    Quote Originally Posted by GTphil View Post
    I did mine with everything in situe, to be fair it wasn't as bad as I was expecting, that said I have hands like a 5 year old great for squeezing into tight places and make certain parts of my body look huge!!

    I changed the master cylinder at the same time so that probably opened up a bit more space.

    I worked from the top/bottom and inside the drivers footwell.
    Just had a go at takeing the servo out, removed master cyl yeah FML it is tight i dont think there is any chance i could get it out without removing the manifold or going through the arch

  23. #23
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    is it going to be a pain it the hoop taking the inlet manifold / carb off ?.

    Just weighing up my options weather it will be easier taking the inlet manifold off or enging mount and jack up method.

    My knuckles are red raw lol

  24. #24
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    i was trying to get the 5 on the road for monday, not gonna happen, so might as well keep it off the road for a month and get it into renault , they say its 3 hours labour , probs 200 squid an hour like game on

  25. #25
    Ireland Area Rep turbo ted's Avatar
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    Re: Brake servo renewal

    Quote Originally Posted by THE MASTER View Post
    the basics .. remove master cly.. remove the o/s driveshaft . undo the rear engine mount and jack the engine up at the back. the servo although a tight fit comes out the o/s wheel arch..
    just do it this way as the master says

  26. #26
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    that had to be the worst job ever.
    Took it out straight down with shaft off , didnt need to undoo engine mount.
    Just need to reattach master cylinder now

  27. #27
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    master cylinder on, brakes bled, servo works and brakes are back to usaual ,
    need to get it MOT`d now ,
    good times

  28. #28
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    For any one who is interseted here is the part number for the Bosch aftermarket Brake Servo / Booster for the phase 2 , also a list of 5`s that the same Servo was used in.
    I also have a list of all Bosch aftermarket parts but cant seem to upload it as its in a dodgey format, sure i could email it if needed.

  29. #29
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    Re: Brake servo renewal

    I am pleased it all worked out ok.

    thanks
    Mike

  30. #30
    Committee, Shop Manager, SE Regional Rep Bigfoot's Avatar
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    Re: Brake servo renewal

    Just took a look on the bosch teccom and they dont recognise the number though

  31. #31
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    If you put 0204125026 in Google.de .fr .es --- etc you will get companies still selling them.

    http://www.daparto.de/Bremskraftvers...22/2-1751-1486


    http://www.recambiosiberica.com/tien...cto=SERVOFRENO

  32. #32
    Non-member Junglist's Avatar
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    Re: Brake servo renewal

    Quote Originally Posted by Bigfoot View Post
    Just took a look on the bosch teccom and they dont recognise the number though
    Its on Bosch diagnostic software, ESI (tronic).
    Its not available from Bosch anymore

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