Results 1 to 34 of 34
  1. #1
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Finally R5MJH c1j Full Engine Build














    just a few pics as we started the build yesterday, done most of the bottom end
    thanx to james (finch) for lending us his stand

    new pistons, liners, rings, crank full polish, crack test etc, new ends, mains, thrust
    Last edited by R5MJH; 14-06-2012 at 10:36.

  2. #2
    Committee, South East Regional Rep James5's Avatar
    Join Date
    Aug 2002
    Location
    RH13
    Posts
    6,045
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Looking good boys my engine stand is now famous it's in other peeps photos

  3. #3
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    you got a mention on main thread too boss

  4. #4
    Non-member Brizza's Avatar
    Join Date
    Aug 2010
    Location
    Penistone
    Posts
    409
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    So hoping to start a fresh build when I move into the new place

  5. #5
    Non-member
    Join Date
    Nov 2009
    Location
    Cambridge
    Posts
    174
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Where did you get the pistons and liners from???

  6. #6
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Quote Originally Posted by VALE46 View Post
    Where did you get the pistons and liners from???
    Got them off gt turbo spares (mike) tarabusi or something

  7. #7
    Non-member philr5t's Avatar
    Join Date
    Dec 2008
    Location
    tadworth
    Posts
    1,881
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Looking good lads keep up the good work, word of advice get that engine stand back to James asap boys as he will be expecting sexual pleasures in return

  8. #8
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Quote Originally Posted by philr5t View Post
    Looking good lads keep up the good work, word of advice get that engine stand back to James asap boys as he will be expecting sexual pleasures in return
    Haha I'll get the old man to pop it back just incase then Engine will be in for the next meet

  9. #9
    Committee, South East Regional Rep James5's Avatar
    Join Date
    Aug 2002
    Location
    RH13
    Posts
    6,045
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Quote Originally Posted by R5MJH View Post
    Haha I'll get the old man to pop it back just incase then Engine will be in for the next meet
    To late your arse is mine

  10. #10
    Non-member SCHWARTZ's Avatar
    Join Date
    May 2009
    Location
    Wallington south london
    Posts
    3,102
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Looking good. Looks like you'll be giving passenger rides at the next meet then

  11. #11
    Non-member Coops's Avatar
    Join Date
    Oct 2008
    Posts
    883
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build


  12. #12
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    hopefully can get new runners and recaro rst fiesta seats in by then too

  13. #13
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    all done today got a few pics to up later but tbh just wanted it done, all torqued and setup thanx to finch for some additional help too, tapps set 20/20 cam timing set to literature of 113 atdc after alot of deliberation.. might come in abit later but we will see thanx for all the advice down the road, just got to drop it in now
    Last edited by R5MJH; 22-06-2012 at 16:56.

  14. #14
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build




    few


    more pix all finished now just got to put in
    ps its got the vernier on it too

  15. #15
    Non-member Markey Mark (BD)'s Avatar
    Join Date
    Dec 2004
    Location
    Aylesbury
    Posts
    4,260
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Did you not fit vernier pulley in the end then mate?

  16. #16
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    yeah done pic before i fitted rest mate all complete ready for goin in lol

  17. #17
    Non-member Markey Mark (BD)'s Avatar
    Join Date
    Dec 2004
    Location
    Aylesbury
    Posts
    4,260
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Quote Originally Posted by R5MJH View Post
    yeah done pic before i fitted rest mate all complete ready for goin in lol
    Good good!

  18. #18
    Non-member
    Join Date
    Sep 2008
    Location
    Dartford
    Posts
    1,405
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    is that someone doing bodywork/rubbing down in the back ground whilst your building an engine

  19. #19
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Quote Originally Posted by Dave Reed View Post
    is that someone doing bodywork/rubbing down in the back ground whilst your building an engine
    yeah dave but the engine was getting a BJ every 2 mins lol

  20. #20
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build



    All done now, sweet as, big thanx to Finch(james) markey mark and all others that had info input for the build and thanx james again for the engine stand, had some probs with install things breaking lucky we had spare rad and oil pipes also found a massive split in the samco oil return which ive now replaced, started and runs like a dream, its a bit lumpy but thats the cam, mike informs me it feels good, the old engine although dirty black looked in reasonable shape, just number 4 piston rings were abit down, glad its all done anywayz mick

  21. #21
    Committee, South East Regional Rep James5's Avatar
    Join Date
    Aug 2002
    Location
    RH13
    Posts
    6,045
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Well done boys glad you are back up and running

  22. #22
    Non-member Markey Mark (BD)'s Avatar
    Join Date
    Dec 2004
    Location
    Aylesbury
    Posts
    4,260
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Looking good mate, glad you got it all done

    Looking at pic there only 2 things i'd say, first i would loose the anti-perc solenoid if you not running the entire set up and 2nd i'd fit a thermostat mate

  23. #23
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Bloody hell ur eyes are sharp it's never had a thermostat also it's got no perc solinoid as far as I know mate I removed anti perc as it didn't work anyway we have a spare here but they love causing fires so mikes not keen lol where is perc sol situated mark

  24. #24
    Committee Member chris's Avatar
    Join Date
    Dec 2011
    Posts
    2,220
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    You have done a good job of the engine mate just a quick question where does that pipe go from the anti perc solinoid

  25. #25
    Non-member Markey Mark (BD)'s Avatar
    Join Date
    Dec 2004
    Location
    Aylesbury
    Posts
    4,260
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Quote Originally Posted by R5MJH View Post
    Bloody hell ur eyes are sharp it's never had a thermostat also it's got no perc solinoid as far as I know mate I removed anti perc as it didn't work anyway we have a spare here but they love causing fires so mikes not keen lol where is perc sol situated mark
    Hawk eyes!

    You still got the anit-perc solenoid, its on the bulkhead with a pipe going to the boost hose and pipe going to nowhere

  26. #26
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Quote Originally Posted by Markey Mark (BD) View Post
    Hawk eyes!

    You still got the anit-perc solenoid, its on the bulkhead with a pipe going to the boost hose and pipe going to nowhere
    I see you and CHRIS say same thing right I remove it all and block off boost hose then yes? So has he been losing boost as anti perc never worked also no sensor on turbo heat shield Thanx in advance mick

  27. #27
    Non-member Markey Mark (BD)'s Avatar
    Join Date
    Dec 2004
    Location
    Aylesbury
    Posts
    4,260
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    No the solenoid wouldn't of opened so wouldn't loose boost. I'd remove all wiring for it too

  28. #28
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Quote Originally Posted by Markey Mark (BD) View Post
    No the solenoid wouldn't of opened so wouldn't loose boost. I'd remove all wiring for it too
    Thanx mark apprec ya advice mate as always

  29. #29
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    got a call from mike today apparently the old c1j i built made 217hp @21psi on the rollers not sure of turbo probably a t28 but guy recons it had some left but was emptying bowl lol

    so i was wondering why he got rid of it

  30. #30
    Non-member
    Join Date
    Feb 2015
    Posts
    226
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Nice power.

    I am suffering the same problem with carb bowl emptying currently, bloody carbs.

  31. #31
    Committee, South East Regional Rep James5's Avatar
    Join Date
    Aug 2002
    Location
    RH13
    Posts
    6,045
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Best way to solve carb bowl empty is to fit an aftermarket adjustable FPR (malpassi jobbie) increase the std 4psi above what ever boost pressure you are running to 6psi above and this should not empty the bowl :-)


    P.s Mick that's a good result on that engine shame you boys didn't get to turn the boost up

  32. #32
    Non-member
    Join Date
    Feb 2015
    Posts
    226
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Hi James,

    Yes I have a malpassi fitted and set at 6psi, problem is at this pressure I get bogging between high rpm gear changes.

    I'm fitting a better fuel pump this weekend to see if that helps solve the issue.

    Sorry for the thread hijack OP.

  33. #33
    Super Administrator R5MJH's Avatar
    Join Date
    Feb 2011
    Location
    Down South
    Posts
    3,865
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Quote Originally Posted by francob80 View Post
    Hi James,

    Yes I have a malpassi fitted and set at 6psi, problem is at this pressure I get bogging between high rpm gear changes.

    I'm fitting a better fuel pump this weekend to see if that helps solve the issue.

    Sorry for the thread hijack OP.
    that should sort ya problems big time use the 044 equiv on ebay, both me and james have them on our 1.8 2.0 turbo engines with no problems and a fpr

    http://www.ebay.co.uk/itm/APS-Extern...wAAOSw7ThUeaoh

    still on offer £30 delivered lol

    ive got links for correct ends to if you need em

    we are running about 3 bar(45 psi) to the rail

  34. #34
    Non-member
    Join Date
    Feb 2015
    Posts
    226
    Post Thanks / Like

    Re: Finally R5MJH c1j Full Engine Build

    Cheers chaps, I ended up buying this http://www.glencoeltd.co.uk/walbro-f...njection-pump/

    I'm hoping it will help but for the money that link looks promising, Oh well I've bought it now.

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •