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  1. #151
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by dangerous dave View Post
    i drove past a metro the other day...

    PMSL

  2. #152
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Got some springs off a R19 16v thanks to Schakal for the 9.

    Top is the 9 item, the bottom is the 19 item


    All fitted the front end dropped 40mm. Still rock crawler spec though lol

  3. #153
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    After a wasted day yesterday thanks to the muppets at halfrauds selling empty mig gas bottles

    I got the passenger side sill chopped, welded and sealed, not pretty but it's solid


  4. #154
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Got bored of staring at the old nasty plastic steering wheel in the 9, so I dug out the original wheel off the 5. Suits it well I think


  5. #155
    International Area Rep Tutuur's Avatar
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    Re: Project: Old Codger

    I have a gtt wheel in my 9 too. Feels much firmer than the thin, plastic original one.

  6. #156
    East Midlands Area Rep Mr Raider's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Os8472 View Post
    After a wasted day yesterday thanks to the muppets at halfrauds selling empty mig gas bottles

    I got the passenger side sill chopped, welded and sealed, not pretty but it's solid

    Good work Olski, looks a decent job mate

  7. #157
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Erm


  8. #158
    Committee Member chris's Avatar
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    Re: Project: Old Codger

    Ah theres abit of rust there

  9. #159
    International Area Rep Tutuur's Avatar
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    Re: Project: Old Codger

    Looks a bit like the Metro above

  10. #160
    Non-member markey b's Avatar
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    Re: Project: Old Codger

    its pretty rusty! lol

    oli isn't sure which red to paint match as there are a few variants.... on the same car! lol

  11. #161
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Got all the rot cut out today


    Started the welding, got the inner sill and floor pan done before the gas ran out, so I moved onto tweaking the wings abit, because of the extensive repairs to the inner wings the new panels didn't quite sit right, a quick buzz with the grinder and both wings line up with the bonnet nicely.
    Also drilled the wings for the side repeaters and then given the inside of the wings a coat of galvanised paint to reduce the chance of them rotting from the inside out.

  12. #162
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Drivers side sill is now all fixed, thanks MarkyB for the help and the use of your unit




    Once the seam sealer is dry the whole sill will get a coat of galvanising spray followed by wax oil, then it's flat the wings and paint.

    After all that just put it all back together and she's ready for the mot

  13. #163
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    MOT time :/ typical the rear brakes decided to bind on this morning

  14. #164
    East Midlands Area Rep Mr Raider's Avatar
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    Re: Project: Old Codger

    Doh! if you kept standing on brakes would they free off? - did it pass?!

  15. #165
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Mr Raider View Post
    Doh! if you kept standing on brakes would they free off? - did it pass?!
    Was out early enough to get them free'd up so instead she overheated just before going on the ramp

  16. #166
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Took her back at 2 for the test and she passed treated her to a fresh tank of go go juice and I'm now off to find a damp round about to drift round

  17. #167
    Non-member TNT ANDY's Avatar
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    Re: Project: Old Codger



    Good work Oli, it's great to get rid of the rot and then get an MOT, even if it is in the ol N/A beasty. Credit where credit is due, know one in the right mind would have fixed that piece of rotting poop.


  18. #168
    Non-member TNT Tricky Nicky's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Os8472 View Post

    Once the seam sealer is dry the whole sill will get a coat of galvanising spray followed by wax oil
    Just a question but is that not the wrong order? Don't get me wrong, I don't know.

    I would have thought you'd use a burn through primer, galvanizing spray, seam sealer paint and the wax oil inside?

    Actually your way sees less intense/quicker

  19. #169
    East Midlands Area Rep Mr Raider's Avatar
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    Re: Project: Old Codger

    Hmmm personally seam sealer, anti rust primer coat, then (top paint coat maybe) underseal, wax oil inside

  20. #170
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by TNT ANDY View Post


    Good work Oli, it's great to get rid of the rot and then get an MOT, even if it is in the ol N/A beasty. Credit where credit is due, know one in the right mind would have fixed that piece of rotting poop.

    Thanks fella, as I said before, there are so few of these left now I'd get shot if I let it die, she might be a lowly N/A 1.4 but she potential and character

  21. #171
    Non-member TNT ANDY's Avatar
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    Re: Project: Old Codger

    I know where you're coming from chap

  22. #172
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by TNT Tricky Nicky View Post
    Just a question but is that not the wrong order? Don't get me wrong, I don't know.

    I would have thought you'd use a burn through primer, galvanizing spray, seam sealer paint and the wax oil inside?

    Actually your way sees less intense/quicker
    I'd used galvanising spray inside, burn through first on the outside, seam sealer then galvanising spray to seal it all up and waxoil over the top as silver would look abit silly on the side of a red car where as black doesn't and more to the point I'm paranoid about it rusting again

  23. #173
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by TNT ANDY View Post
    I know where you're coming from chap
    Yep and if all goes to plan in the new year the little 1.4 n/a will be gone and replaced with something much more fun

  24. #174
    East Midlands Area Rep Mr Raider's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Os8472 View Post
    Yep and if all goes to plan in the new year the little 1.4 n/a will be gone and replaced with something much more fun
    Little 1.4,- C1J ?!

    Good work Oli keeping another 9 alive, bit of a labour of love however aint half rare old cars these days

  25. #175
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Mr Raider View Post
    Little 1.4,- C1J ?!

    Good work Oli keeping another 9 alive, bit of a labour of love however aint half rare old cars these days
    Hehe you'll just have to wait and see what's going in

    In the mean time got off my arse today and removed the old solid front discs and calipers and fitted vented Gtt front discs and calipers

    The fluid needs changing but for now I've just bleed them as I've gotta refurb the rear brakes and replace all the lines fairly soon.

  26. #176
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Fitted a gearbox from a clio dci for the longer gearing, love it 70mph in 5th used to be 3500rpm, it's now 2500rpm, quite the difference. Just need to get the speedo working and ill be able to see the mpg difference

  27. #177
    East Midlands Area Rep Mr Raider's Avatar
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    Re: Project: Old Codger

    Sounds like a good mod, 11's bit like that for high revs at 70, 80 mph

  28. #178
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Mr Raider View Post
    Sounds like a good mod, 11's bit like that for high revs at 70, 80 mph
    It'll be better on yours to start with, I've only 68bhp (at best) to drag it along so in 5th it won't accelerate at all lol

    Your turbo should make it perfectly usable

  29. #179
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    The old speakers in the 9 have been sounding ****e for ages and have needed changing.

    Old on the left, new JBL GTO on the right, should do nicely


    Because the 9 is going to be my grand tourer I wanted to make it nice and quite inside so I ordered 10 sheets of self adhesive sound deadening material, it took 8 sheets to do just the front doors :/ straight away the panels sound more solid when tapped.

    At a guess I'm going to need another 30 sheets to do the rear doors, all the floor and underneath and behind the rear seats.

    I took a DB reading at 70mph in 5th and got 89db , hopefully once I'm done it should be a lot less

  30. #180
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    Re: Project: Old Codger

    You're going to need to Turbo it to keep the same performance with all that extra weight Ipswich!

  31. #181
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Big Steve - Raider View Post
    You're going to need to Turbo it to keep the same performance with all that extra weight Ipswich!
    Don't worry, I'm collecting parts for the engine swap I'm gunna do at the end of march, it'll have plenty of poke once that's done

  32. #182
    East Midlands Area Rep Mr Raider's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Big Steve - Raider View Post
    You're going to need to Turbo it to keep the same performance with all that extra weight Ipswich!
    Olski get a blower!

  33. #183
    Non-member TNT ANDY's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Os8472 View Post
    Fitted a gearbox from a clio dci for the longer gearing, love it 70mph in 5th used to be 3500rpm, it's now 2500rpm, quite the difference. Just need to get the speedo working and ill be able to see the mpg difference
    LOL - you won't see any difference in MPG Ipswich. I made the fatal error of changing my Scooby's low ratio import box to a uk spec item for 2 reasons:-

    1 - To make it more tolerable on the motorway. 4k @ 70mph not good, once done a better 3k

    2 - To squeeze a little more mpg out of the horrendous 22mpg car - it made absolutely no difference. I assume that this is down to the fact that even though the RPM is lots lower, the work rate at that rpm has gone up. I would imagine that the relationship between rpm and work done is directly linea.

    Made me Scooby slow and boring.

  34. #184
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    I've done fu*k all to the 9 of late apart from abuse it, so Saturday ill let MarkyB loose to fit the new alarm and link it to the central he fitted a few weeks back, all nice and secure now, thanks MrB

    He also spotted some slack in throttle cable, got that sorted ASAP as every last bhp is golden as it has so little

    The parts collection goes on for the new engine arrangement which will happen end of April
    Thanks to Nick for supplying the new engine, got all the exhaust parts I need apart from a silencer, got the fuel pump, air filter and airbox. Just a few more parts to go

  35. #185
    East Midlands Area Rep Mr Raider's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Os8472 View Post
    I've done fu*k all to the 9 of late apart from abuse it, so Saturday ill let MarkyB loose to fit the new alarm and link it to the central he fitted a few weeks back, all nice and secure now, thanks MrB

    He also spotted some slack in throttle cable, got that sorted ASAP as every last bhp is golden as it has so little

    The parts collection goes on for the new engine arrangement which will happen end of April
    Thanks to Nick for supplying the new engine, got all the exhaust parts I need apart from a silencer, got the fuel pump, air filter and airbox. Just a few more parts to go
    What lump you putting in mate?

  36. #186
    Non-member TNT ANDY's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Os8472 View Post
    I've done fu*k all to the 9 of late apart from abuse it, so Saturday ill let MarkyB loose to fit the new alarm and link it to the central he fitted a few weeks back, all nice and secure now, thanks MrB

    He also spotted some slack in throttle cable, got that sorted ASAP as every last bhp is golden as it has so little

    The parts collection goes on for the new engine arrangement which will happen end of April
    Thanks to Nick for supplying the new engine, got all the exhaust parts I need apart from a silencer, got the fuel pump, air filter and airbox. Just a few more parts to go
    Pleeeeeeeees tell me its' wiv da boost?

  37. #187
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by TNT ANDY View Post
    Pleeeeeeeees tell me its' wiv da boost?
    An f7p turbo maybe?

  38. #188
    Non-member TNT ANDY's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by Os8472 View Post
    An f7p turbo maybe?
    SpaFF

  39. #189
    Non-member markey b's Avatar
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    Re: Project: Old Codger

    Isn't this thread due a slight update ;-)

  40. #190
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    Quote Originally Posted by markey b View Post
    Isn't this thread due a slight update ;-)
    Soon it will

  41. #191
    East Midlands Regional Rep Os8472's Avatar
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    Re: Project: Old Codger

    I've been lax in keeping this thread up to date, very bad of me

    A lot has changed since I last updated, the main thing being then engine swap, which was a rather large failure and resulted in a modified version of the original engine going back in.

    I'd bought a second hand C1J turbo and with help from MrB got it fitted and running in a day, it nearly made it home as the turbo I'd bought which is been assured was a minter was actually a complete dog and dropped 8 litres of oil in the space of the 12 miles it took to get home.

    After much searching I'd got a good turbo and all seemed well till an oil line split and the bottom end died on it's arse.

    The only solution, the original C2J bottom end with a C1J turbo head. The current spec of the engine is standard C2J bottom end, C1J turn head, inlet, exhaust, 2" turbo back side exit exhaust, forge fmic and a JP Racing built carb.

    It's not the fastest car in the world but it's a giggle and a few posh motors have been surprised by it, the guy in the Alfa GT was not happy lol

    And now comes the bad points, it needs a new speedo cable, the paintwork is horrible and can't be saved and I haven't got round to fitting the new rear seats to match the R11 turbo front seats I'd fitted.

    I would love to through money at this car and get it mint but I'll be honest, I have neither time or money to do so. Because of this I think it's for the best I find her a new owner who can give her the love she rightly deserves.

  42. #192
    East Midlands Area Rep Mr Raider's Avatar
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    Re: Project: Old Codger

    Any pics Ols? sounds like its come a fair way since you bought it, know what you mean trying to find time/money for it as its like that with the 11, - progress is so slow!

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