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  1. #151
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Thought I may as well show you a couple of progress pics. Should be ready for 2015!
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  2. #152
    Committee, South East Regional Rep James5's Avatar
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    Re: 5-225 Progress Pics

    Wow Matt that's looking good, Turbo is massive

  3. #153
    Super Administrator R5MJH's Avatar
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    Re: 5-225 Progress Pics

    is it as big as mikes james??

    great work matt

    lets av it ready for pod 2015 sir

  4. #154
    Non-member Matty's Avatar
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    Re: 5-225 Progress Pics

    Nice! Although that turbo looks a bit on the small side!

  5. #155
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Current engine spec is fully rebuilt and forged f4rt block with one off rods, clio 172 head fully rebuilt with new guides, supertec valves ( inconel exhaust and steel nitrides intakes) , catcam uprated springs, three angle valve seats. Catcam vernier, 182/197 cams with tweaked timing, Honda timing belt!

    Lots of other bits I can't remember

  6. #156
    Committee, South East Regional Rep James5's Avatar
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    Re: 5-225 Progress Pics

    Quote Originally Posted by R5MJH View Post
    is it as big as mikes james??

    great work matt

    lets av it ready for pod 2015 sir

    Looks bigger and Mike's turbo looked massive compared to my little T28

  7. #157
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Turbo is a borg Warner s200sx twin scroll, extended tip compressor and a 1.0a/r rear. Good for 600bhp!

  8. #158
    Super Administrator R5MJH's Avatar
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    Re: 5-225 Progress Pics

    only a tad bigger than the 3071r then

  9. #159
    Moderator, Committee Trevhib's Avatar
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    Re: 5-225 Progress Pics


  10. #160
    Member Woznaldo's Avatar
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    Re: 5-225 Progress Pics

    That's the Kim Kardashian of turbos. The rear end is huge!!

  11. #161
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    Re: 5-225 Progress Pics

    Love this

  12. #162
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Thanks guts.

    It's slow progress but getting there now.

  13. #163
    Non-member steveT2's Avatar
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    Re: 5-225 Progress Pics

    Looking good matt,although I thought it would be up and running

  14. #164
    Non-member rabbitstew's Avatar
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    Re: 5-225 Progress Pics

    Awesome work!

  15. #165
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Fitted fuel rail and attached dipstick. Also got bonnet to fit but only just! the engine sits upright and quite high to clear the ndo gearbox diff.
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  16. #166
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    Re: 5-225 Progress Pics

    Looks good Matt!

    Loads of room under that bonnet!!

  17. #167
    International Area Rep Tutuur's Avatar
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    Re: 5-225 Progress Pics

    Looking good mate!

  18. #168
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Just picked up a drive belt from a Toyota aygo! This car is a heinz 57.

  19. #169
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    Re: 5-225 Progress Pics

    Quote Originally Posted by Matt Cole View Post
    Fitted fuel rail and attached dipstick. Also got bonnet to fit but only just! the engine sits upright and quite high to clear the ndo gearbox diff.
    Looking good Matt Chew.

  20. #170
    Non-member B18ftMOJO5's Avatar
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    Re: 5-225 Progress Pics

    Love this thread cant wait to see this car on the road.

  21. #171
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Fitted drive belt. All good for clearence now. Just need go make some sort of belt tensioner.
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  22. #172
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Pulled together a down pipe and exhaust today. Seems to be enough room. I've gone for an 18" silencer to get it somewhere near tolerable.
    3" under the car makes it sit quite low especially at the back under the sill as it exits before the rear wheel. Not sure if it's going to give me grief on thatchers British roads

    It's cabled tied up and tack welded for the moment. I will take it back off and fully weld up once I'm happy.

    More pics to follow but here's a couple of it fitted:
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  23. #173
    International Area Rep Tutuur's Avatar
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    Re: 5-225 Progress Pics

    Looks toght buddy

  24. #174
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    I'm aching from rolling under the car most of the day

  25. #175
    Non-member Dre5gtt's Avatar
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    Re: 5-225 Progress Pics

    Top work gonna be a beast of a car

  26. #176
    Non-member rabbitstew's Avatar
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    Re: 5-225 Progress Pics

    That exhaust looks like you thieved it from some scania lorry!

  27. #177
    West Midlands Area Rep w35ty's Avatar
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    Re: 5-225 Progress Pics

    Quality stuff! gonna be a beast!

  28. #178
    International Area Rep Tutuur's Avatar
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    Re: 5-225 Progress Pics

    you going to route the wastegates back in or will it be a screamer?

  29. #179
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Quote Originally Posted by Tutuur View Post
    you going to route the wastegates back in or will it be a screamer?
    Back into the down pipe Arthur.

    The problem is im old, and screamers do not go with the image!

    I have two flexi fittings to weld inline and prevent the discharge pipes from cracking.

    Just ordered 880cc injectors too!

  30. #180
    International Area Rep Tutuur's Avatar
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    Re: 5-225 Progress Pics

    what's your power goal? iirc 3"would be sufficient to about 550bhp with wastegate routed back in.

    i'm more of a fan of rerouted wastegates too, with screamers it just doesn't sound like a piston engine anymore

  31. #181
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Quote Originally Posted by Tutuur View Post
    what's your power goal? iirc 3"would be sufficient to about 550bhp with wastegate routed back in.

    i'm more of a fan of rerouted wastegates too, with screamers it just doesn't sound like a piston engine anymore
    Arthur,

    Anything over 450bhp I would be happy although the spec should be capable of 600bhp!

    It's funny you mention returning the discharges to the down pipe, I have not understood the correlation on max hp using this method?

  32. #182
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    I have also been considering the best method of fuel supply. On my old set up I had a 3 port regulator, 1 supply from the tank, a return to the tank and 1 supply from the regulator to the fuel rail. It worked ok with the added benefit of only having one supply line to the rail and no return from the rail, ie no flow through the rail.

    I could pipe it up with a flow and return through the rail but unsure of the benefit of doing this. Plus added heat is carried back to the tank from the engine bay.

    Thoughts?

  33. #183
    International Area Rep Tutuur's Avatar
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    Re: 5-225 Progress Pics

    When having screamers a part of the exhaust gas doesn't have to go through the exhaust so you will be able to make more horsepower through the same exhaust

  34. #184
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Finished drive shafts today.
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  35. #185
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Progress is slow but I have a bumper and intercooler
    I've also nearly finished the waste gates discharge pipes back into the downpipe. It's a bit of a torturous route but hopefully should work ok.
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  36. #186
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Cracking on for 2016, I had to pull the lump to finish making turbo and downpipe support bars. The Borg Warner is very heavy and I didn't want the risk of the manifold drooping when extreme temperatures are seen. I've also finished off my intercooler support box section and brackets.
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  37. #187
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    I've also finished the oil return setup and modified a starter heats held to fit it all nicely.
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  38. #188
    Moderator, Committee Trevhib's Avatar
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    Re: 5-225 Progress Pics

    This is going to be such a monster!

    I think I missed your pics in Feb last yr. AJ Tuning front bumper. Not many of them around these days Cool to mix it with a ph1 grille.

  39. #189
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Quote Originally Posted by Trevhib View Post
    This is going to be such a monster!

    I think I missed your pics in Feb last yr. AJ Tuning front bumper. Not many of them around these days Cool to mix it with a ph1 grille.
    It's sort of growing on me trev. I really didn't want to change the bumper but I have no room for a large cooler and standard bumper. I'm going to modify the bumper to incorporate the standard fogs and red strips. Will paint the whole kit the standard textured grey.

  40. #190
    Moderator, Committee Trevhib's Avatar
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    Re: 5-225 Progress Pics


  41. #191
    Committee, South East Regional Rep James5's Avatar
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    Re: 5-225 Progress Pics

    Looking forward to seeing this up and running looking very very nice. Keep up the good work Matt

  42. #192
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Well today was a long shift. Had a right ball ache fitting the waste gates but all done now.
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  43. #193
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    No idea why the pics are upside down!

  44. #194
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Quick update: lots of things fitted!
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  45. #195
    Ireland Area Rep turbo ted's Avatar
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    Re: 5-225 Progress Pics

    Looking good Matt that exhaust housing on the turbo looks huge mate

  46. #196
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Quote Originally Posted by turbo ted View Post
    Looking good Matt that exhaust housing on the turbo looks huge mate
    cheers Rob.

    Yes the Ex housing is physically big. The turbo is twin scroll with a 1.00 A/R housing. My thoughts are that the compressor side uses extended tip 56mm inducer, 76mm exducer coupled to a 10 blade exhaust wheel so should (in theory) boost quite quickly and shift some gas! The BW is comparable with the GTX3071r albeit out spools it based on the design.

    I hope..................

  47. #197
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Started the wiring!
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  48. #198
    Committee, South East Regional Rep James5's Avatar
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    Re: 5-225 Progress Pics

    Quote Originally Posted by Matt Cole View Post
    Started the wiring!
    Always the fun part, you on Adaptronic? and then fun never ends when wired in you then need to calibrate the sensor's and then base map although you might have that already as I think this has been run before but very different spec

  49. #199
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    Quote Originally Posted by James5 View Post
    Always the fun part, you on Adaptronic? and then fun never ends when wired in you then need to calibrate the sensor's and then base map although you might have that already as I think this has been run before but very different spec
    Yes James on adaptronic 420. I need help setting up the crank angles in the table. I cannot remember how to do it!

  50. #200
    Committee, Moderator Matt Cole's Avatar
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    Re: 5-225 Progress Pics

    And here we have the engine and wiring nearly complete. Couple of auxiliaries to wire in from the adaptronic.
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