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  1. #1
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    pop goes the gasket.

    well i was setting the fueling up 2day on the 5 and it was spot on for 22psi took it out with justin then after a hour pop goes my head gasket. its a group a with uprated head bolts. so dont know why it went? justin said it could be because at one point it was peking 28psi so im wondering is there a better head gasket set out there on the market? dont really want to use a group a again. any idears and price to pay.?

  2. #2
    Non-member Adey aka Ewok's Avatar
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    Re: pop goes the gasket.

    you dont need a different hg you need to set the fueling (using an afr guage then rejet acordingly) that way you should never need more than an oe hg

  3. #3
    Non-member 5teve L's Avatar
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    Re: pop goes the gasket.

    Fueling @ the top end or quite possibly det at that boost.
    & you do want the headgasket to go 1st, well it's a damn sight easier than replacing a liner or piston.

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    Re: pop goes the gasket.

    Quote Originally Posted by 5teve L View Post
    Fueling @ the top end or quite possibly det at that boost.
    & you do want the headgasket to go 1st, well it's a damn sight easier than replacing a liner or piston.
    got a afr gage on the car fueling was spot on took 2hours to set up. also im hopring that a liner wont go as they are uprated steel lines. and cost me a bomb. is there any better head gaskets other than group a ?

  5. #5
    Committee, South East Regional Rep James5's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    got a afr gage on the car fueling was spot on took 2hours to set up. also im hopring that a liner wont go as they are uprated steel lines. and cost me a bomb. is there any better head gaskets other than group a ?
    Stick with the OE or the blue seal type. If something was to go you and I would prefer it to be the H/G. There is a 3 layer metal type MLS gasket fo the GTT matey, but by using that you will have no real weak point in your engine, the h/g is like a fuse that can blow ideally you need this weakish point as it saves alot more damage that could have occured
    Last edited by James5; 02-01-2011 at 18:46.

  6. #6
    Non-member Adam 005's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    got a afr gage on the car fueling was spot on took 2hours to set up. also im hopring that a liner wont go as they are uprated steel lines. and cost me a bomb. is there any better head gaskets other than group a ?
    What afr gauge are you using.i run 25 psi on stock internals with no masive problems

  7. #7
    Non-member 5teve L's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    got a afr gage on the car fueling was spot on took 2hours to set up. also im hopring that a liner wont go as they are uprated steel lines. and cost me a bomb. is there any better head gaskets other than group a ?
    What timing, jets & fuel are you running ? a 6psi spike is a hell of alot as well at that pressure.

  8. #8
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    Re: pop goes the gasket.

    The jets 1.35 main with 1.2 AC and its running Tesco 99 ron petrol and it also has a 28mm ventria in the carb. Never had any problems apart from today. It has been on the car 18 months.

  9. #9
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    Re: pop goes the gasket.

    I am using a AEM gauge off Scoff.

  10. #10
    Non-member 5teve L's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    The jets 1.35 main with 1.2 AC and its running Tesco 99 ron petrol and it also has a 28mm ventria in the carb. Never had any problems apart from today. It has been on the car 18 months.
    I'd be a little surprised if it were running those jets & fueling for that boost TBH.

  11. #11
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    Re: pop goes the gasket.

    Quote Originally Posted by 5teve L View Post
    I'd be a little surprised if it were running those jets & fueling for that boost TBH.
    what makes you think that mate? i wouldnt lie. im 31years old not 18. its a full automedic race spec engine. built by ex ep motorsports employee justin. 15 plus years ex with 5gtts.

  12. #12
    Non-member Logg's Avatar
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    Re: pop goes the gasket.

    Me too. If it was stock sized ventria and 1.4 E2 it'll probably fuel ok ish. But those damn large ventria carbs are hard to fuel right and normally need very large main jets.

    At your level of boost mate I'd say your into carb bowl emptying area of tune. Any idea of what your act's are? Was anyone listening for det?

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    Re: pop goes the gasket.

    Quote Originally Posted by Logg View Post
    Me too. If it was stock sized ventria and 1.4 E2 it'll probably fuel ok ish. But those damn large ventria carbs are hard to fuel right and normally need very large main jets.

    At your level of boost mate I'd say your into carb bowl emptying area of tune. Any idea of what your act's are? Was anyone listening for det?
    yes i was mate it peeked at 28psi then we slowed down for some lights and pop smell of antifreeze then lumpy got back to garage and water all over the engine but no blow hoses.

  14. #14
    Non-member 5teve L's Avatar
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    Re: pop goes the gasket.

    I know every car is different but the spec I ran on my old GTT with milled forged pistons, 285 cam & a T25 was.
    1.4 2nd stage, 2mm needle jet, .9 a/c, 1.2 main & I ran out of fuel at anything over 6.5k with 22 psi manifold, I tried a larger needle but it would bog down. ACT's were never above 40 deg & I had to retard the ign a little also. Afr's were 12-12.3 max as it hit 6k. I was using a standard venturi as well.

  15. #15
    Committee, South East Regional Rep James5's Avatar
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    Re: pop goes the gasket.

    So your wanting to maintain a high boost of 22psi, do you know what caused the 28psi peak?? as that is a large spike
    What's are you using to control max boost level???

    What afr's were you seeing??

  16. #16
    Non-member Logg's Avatar
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    Re: pop goes the gasket.

    28psi that's a nice lump of boost.

    What AFR's where you guys seeing as I know people have different opinions when it comes to them my engine man tells me to keep them in the mid to high 11's but others tune cars to low 12's. Or even mid 12's

    At the frog of the pod last year I popped a h/g at only 20psi but two runs earlier I dropped a fan belt and cooked things a bit so put it down to that. Dropped any belts yourself?

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    Re: pop goes the gasket.

    Quote Originally Posted by Logg View Post
    28psi that's a nice lump of boost.

    What AFR's where you guys seeing as I know people have different opinions when it comes to them my engine man tells me to keep them in the mid to high 11's but others tune cars to low 12's. Or even mid 12's

    At the frog of the pod last year I popped a h/g at only 20psi but two runs earlier I dropped a fan belt and cooked things a bit so put it down to that. Dropped any belts yourself?
    no mate never dropped a belt hit about 5000rpm afrs were reading mid 11 late 12s.it took ages to set up right. it was bang on. imo.

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    Re: pop goes the gasket.

    Quote Originally Posted by James5 View Post
    So your wanting to maintain a high boost of 22psi, do you know what caused the 28psi peak?? as that is a large spike
    What's are you using to control max boost level???

    What afr's were you seeing??
    11 to late 12s mate i think it could be the sping in the external waste gate as im running a t28 t3 roller bearing turbo. a lot of lag then at 3750 to 4000rpm bang a massive load of boost and a lot of toque steer hurts my wrist. maybe im just a wimp.

  19. #19
    Non-member 5teve L's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    11 to late 12s mate i think it could be the sping in the external waste gate as im running a t28 t3 roller bearing turbo. a lot of lag then at 3750 to 4000rpm bang a massive load of boost and a lot of toque steer hurts my wrist. maybe im just a wimp.
    Are you saying AFR's are high 12's on full boost, not very clear ?

  20. #20
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    Re: pop goes the gasket.

    Quote Originally Posted by 5teve L View Post
    Are you saying AFR's are high 12's on full boost, not very clear ?
    sorry mate yes reading 12 on full boost.

  21. #21
    Non-member Markey Mark (BD)'s Avatar
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    Re: pop goes the gasket.

    Its sounding like the spike at 28psi has killed the gasket mate, if it went up to there and you have set the carb to 22psi then that engine would have run lean enough to do some poss damage. At those sort of boost levels i'd want to keep it at very high 11's or very low 12's on the afr's.

    Fitting stronger gaskets just hide the problems, you need to see why it went and fix the problem.

    I'm thinking also carb could poss have emptied too if the only mods to the carb are a 1.35 main and different ac on a 28mm venturi
    The important jets don't seem to be modded, i know Justin and no disrespect to him (knew him at Europarts) but its old school carb tuning that, pron to problems.

    When you pull the gasket off have alook at the shape of the firerings, that can give idea of what has happened.

  22. #22
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    Re: pop goes the gasket.

    Madfive, it's not all about fueling though buddy. You need to listen for detonation. At that sort of boost your right at, or maybe a bit past what the standard compression ratio will deal with. You can have perfect AFR's but the engine will still detonate because there's too much compression or timing.

    If you're unsure of compression ratio then you should measure the head height when you fetch it off. (73.5mm is standard). Shorter than that and on stock pistons you'll have raised compression and that definately isn't good. But if it's an EP related engine I guess you probably have some low compression pistons. In which case the compression ratio might still be too high if the head is short, so you still need to be carefull. If in doubt, pull a few degrees out of the timing and at least keep an eye on spark plugs for signs of detonation. Better yet, borrow a knock box and monitor it properly.

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    Re: pop goes the gasket.

    well find out why the gasket went it was all because there was a air lock in the water pipe going to the water pump. so while driveing on full boost not enough water going round and pop the head gasket. on a good point all the pistons rings and liners are all spot on. so clean all the head up ang fit new gasket service and set up then back on road. happy days.

  24. #24
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    Re: pop goes the gasket.

    thats good news then fella at least its not a major problem, i see its all beem set up now as well bet it flies

  25. #25
    Non-member Markey Mark (BD)'s Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    well find out why the gasket went it was all because there was a air lock in the water pipe going to the water pump. so while driveing on full boost not enough water going round and pop the head gasket. on a good point all the pistons rings and liners are all spot on. so clean all the head up ang fit new gasket service and set up then back on road. happy days.
    You got pic of the head gasket mate? Did it go out of shape anywhere on the firerings?

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    Re: pop goes the gasket.

    not got a pic mate as im back in leicester and the cars up in stoke. just spit mark thats all thank god. also justin says there no out of shap around the firerings.

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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    well find out why the gasket went it was all because there was a air lock in the water pipe going to the water pump. so while driveing on full boost not enough water going round and pop the head gasket. on a good point all the pistons rings and liners are all spot on. so clean all the head up ang fit new gasket service and set up then back on road. happy days.
    I wouldn't worry too much about that, more likely the air lock apeared once you'd pressurised the whole lot when you blew the gasket. It'll have been related to the tune I think. Like mark says, if it's gone egg shaped, it detonated

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    Re: pop goes the gasket.

    Quote Originally Posted by BluntyR5GTT View Post
    thats good news then fella at least its not a major problem, i see its all beem set up now as well bet it flies
    yes it was doing really great until the gasket went. what made me and justin mad was it was booked in at psi tuning tomorrow to get a power reading. and thats now gone out of the window.

  29. #29
    Non-member Markey Mark (BD)'s Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    not got a pic mate as im back in leicester and the cars up in stoke. just spit mark thats all thank god. also justin says there no out of shap around the firerings.
    How you mean spit marks mate?

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    Re: pop goes the gasket.

    Quote Originally Posted by Markey Mark (BD) View Post
    How you mean spit marks mate?
    from what justin says it sounds like its split the ring around the gasket .

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    Non-member Markey Mark (BD)'s Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    from what justin says it sounds like its split the ring around the gasket .
    If it split means it was being forced outwards, sounds like detting may have been occuring mate for gasket to do that.

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    Re: pop goes the gasket.

    out of interest what can cause the boost to spike by that much ?

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    Committee, South East Regional Rep James5's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by Markey Mark (BD) View Post
    If it split means it was being forced outwards, sounds like detting may have been occuring mate for gasket to do that.
    defo sounds like been detting, been there myself recently thankfully only h/g failed. Get it back together and sort out your huge spike problem to stop it happening again.

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    Re: pop goes the gasket.

    Quote Originally Posted by Markey Mark (BD) View Post
    If it split means it was being forced outwards, sounds like detting may have been occuring mate for gasket to do that.
    cool cheers mark im going to lower the boost to 20psi. got the carb spec for you if it helps 1.4 main 1.25ac 1.15 sec stage with 28mm venturi just wanting to know if that would be ok for 20 to 22psi mate.?

  35. #35
    Non-member GTphil's Avatar
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    Re: pop goes the gasket.

    I'm sure that the main is to large and the second stage too small

    :edit: ohh and the venturi would be better standard

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    Re: pop goes the gasket.

    Quote Originally Posted by BluntyR5GTT View Post
    out of interest what can cause the boost to spike by that much ?
    im unsure at the moment mate. but were thinking it could be the spring in the wastegate. think it mite be to weak. its only a 14lb spring.

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    Re: pop goes the gasket.

    Quote Originally Posted by GTphil View Post
    I'm sure that the main is to large and the second stage too small

    :edit: ohh and the venturi would be better standard
    what about if i put a 1.3 main back in. would that fuel better?

  38. #38
    Committee, South East Regional Rep James5's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    what about if i put a 1.3 main back in. would that fuel better?

    No one can say without seeing your afr's and what your car is doing through the rev range and at WOT.

    Large Venturi carbs tend to need larger main jets to compensate for the bigger venturi

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    Re: pop goes the gasket.

    Quote Originally Posted by James5 View Post
    No one can say without seeing your afr's and what your car is doing through the rev range and at WOT.

    Large Venturi carbs tend to need larger main jets to compensate for the bigger venturi
    i see james that what i think. thats why i fitted the 1.4 main to compensate the bigger venturi. but the people on here are telling me its to big.

  40. #40
    Non-member Markey Mark (BD)'s Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    cool cheers mark im going to lower the boost to 20psi. got the carb spec for you if it helps 1.4 main 1.25ac 1.15 sec stage with 28mm venturi just wanting to know if that would be ok for 20 to 22psi mate.?
    Your best bet is to go back to a standard 25mm venturi and then re-jet it from there. For 20psi i'd be looking at sticking with a standard 1.2 main jet, larger 2nd stage (poss 1.3-1.4), 1-0.9mm ac and 2mm needle valve
    As James says though you need to check AFR's while doing it as every car is different so your car may need slightly different spec to that but that one is a rough guide

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    Re: pop goes the gasket.

    Quote Originally Posted by Markey Mark (BD) View Post
    Your best bet is to go back to a standard 25mm venturi and then re-jet it from there. For 20psi i'd be looking at sticking with a standard 1.2 main jet, larger 2nd stage (poss 1.3-1.4), 1-0.9mm ac and 2mm needle valve
    As James says though you need to check AFR's while doing it as every car is different so your car may need slightly different spec to that but that one is a rough guide
    thanks mate i wish i kept the car standard now. its been doing my head in. think im going to leave it for a cuple of weeks. ive got till march 19th to get it ready for bluntys rolling road day. time for a beer me thinks.

  42. #42
    Non-member Markey Mark (BD)'s Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    thanks mate i wish i kept the car standard now. its been doing my head in. think im going to leave it for a cuple of weeks. ive got till march 19th to get it ready for bluntys rolling road day. time for a beer me thinks.
    Know what you mean mate but once done they are worth it.

    I'll be at that rolling road, if you get it done can watch it on the rollers and see what it looks like.

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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    thanks mate i wish i kept the car standard now. its been doing my head in. think im going to leave it for a cuple of weeks. ive got till march 19th to get it ready for bluntys rolling road day. time for a beer me thinks.
    Take ur time with it mate get it bang on and am sure it will be sorted for.march

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    Committee, South East Regional Rep James5's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by Markey Mark (BD) View Post
    Your best bet is to go back to a standard 25mm venturi and then re-jet it from there. For 20psi i'd be looking at sticking with a standard 1.2 main jet, larger 2nd stage (poss 1.3-1.4), 1-0.9mm ac and 2mm needle valve
    As James says though you need to check AFR's while doing it as every car is different so your car may need slightly different spec to that but that one is a rough guide

    Out of interest are you using a suitable size External wastegate it might not be the wastegate spring itself?? what size are you using and I take it your screamer pipe is going to atmosphere and not back into the system?

    Your not using a bleed valve aswell as the external wastegate are you, to long a vacum line will aslo creat small spikes due to delay.
    Last edited by James5; 04-01-2011 at 15:09.

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    Re: pop goes the gasket.

    yo.you proberbly have most things coverd but..........are you using an uprated fuel pump??? I would above 15psi .. as far as gasket replacment goes on an engine , the gt can be done very quickly...like under an hour... unfortunutally many people here have had a lot of practice...... ...I unfortunutally had a few go because of simple mistakes..... firstly i used old 6mm pipe and jubilee clips for all the guages, actuator and dumpvalve pipeing...which led to crazy boost spikes and secondly i only once torqued a head on refitting, 2 weeks later ,by which time i should of done the process agan... there was the obvious pop, but the head gasket was fine to look at.....since, ive always used new pipe and always retorqued the head bolts within a day.....a gt at 20psi + can be really reliable but everthing needs to be spot on.......if it was my car id rebuild the carb with a std venturi... 1.4 main 0.9 a/c and a 1.2 second, pump some water injection in and run around 28 psi constant....and see if it needed a fettle...... at that level on a t25/t3 you sould have 230 plus bhp....

  46. #46
    Non-member JRP's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by Eugein Offord View Post
    yo.you proberbly have most things coverd but..........are you using an uprated fuel pump??? I would above 15psi .. as far as gasket replacment goes on an engine , the gt can be done very quickly...like under an hour... unfortunutally many people here have had a lot of practice...... ...I unfortunutally had a few go because of simple mistakes..... firstly i used old 6mm pipe and jubilee clips for all the guages, actuator and dumpvalve pipeing...which led to crazy boost spikes and secondly i only once torqued a head on refitting, 2 weeks later ,by which time i should of done the process agan... there was the obvious pop, but the head gasket was fine to look at.....since, ive always used new pipe and always retorqued the head bolts within a day.....a gt at 20psi + can be really reliable but everthing needs to be spot on.......if it was my car id rebuild the carb with a std venturi... 1.4 main 0.9 a/c and a 1.2 second, pump some water injection in and run around 28 psi constant....and see if it needed a fettle...... at that level on a t25/t3 you sould have 230 plus bhp....

    Ohh eugines popped up again.... EUG for the win

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    Re: pop goes the gasket.

    Quote Originally Posted by Eugein Offord View Post
    yo.you proberbly have most things coverd but..........are you using an uprated fuel pump??? I would above 15psi .. as far as gasket replacment goes on an engine , the gt can be done very quickly...like under an hour... unfortunutally many people here have had a lot of practice...... ...I unfortunutally had a few go because of simple mistakes..... firstly i used old 6mm pipe and jubilee clips for all the guages, actuator and dumpvalve pipeing...which led to crazy boost spikes and secondly i only once torqued a head on refitting, 2 weeks later ,by which time i should of done the process agan... there was the obvious pop, but the head gasket was fine to look at.....since, ive always used new pipe and always retorqued the head bolts within a day.....a gt at 20psi + can be really reliable but everthing needs to be spot on.......if it was my car id rebuild the carb with a std venturi... 1.4 main 0.9 a/c and a 1.2 second, pump some water injection in and run around 28 psi constant....and see if it needed a fettle...... at that level on a t25/t3 you sould have 230 plus bhp....
    hi mate yes its got a uprated fuel pump on it. also aem water injection kit. its running t28 t3 roller bearing turbo steel liners low com pistons.ie its been very reliable 3 months ago had it rolling roaded and it pulled 233bhp at 26psi with no problems at all.

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    Non-member Eugein Offord's Avatar
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    Re: pop goes the gasket.

    Quote Originally Posted by MADFIVE View Post
    hi mate yes its got a uprated fuel pump on it. also aem water injection kit. its running t28 t3 roller bearing turbo steel liners iow com pistons.ie its been very reliable 3 months ago had it rolling roaded and it pulled 233bhp at 26psi with no problems at all.
    sounds so sweet........ and looks sweet....
    I wish i had a road 5 again ...........

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