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  1. #51
    Non-member Spooky's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Andy, that's awesome

    Other than machining another pulley location, what other modifications are required for the f4rt head to seat on the f4r block?

  2. #52
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by Spooky View Post
    Andy, that's awesome

    Other than machining another pulley location, what other modifications are required for the f4rt head to seat on the f4r block?

    Thats a secret


    nothing at ALL

  3. #53
    Non-member SP33DY's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Cue 225 heads being bought up and down the country and 5 turbos everywhere running f4r/f4rt hybrid engine and retaining the all important OE bonnet

  4. #54
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by andyrg View Post
    Is Auto Data tellign me fibs

    20nm
    20nm
    100degrees
    100 degrees


    renault say

    20Nb

    then 165degrees...


    I think ill start again tommorrow, as i get a headgasket with the full seal kit
    I did the same as Scoff... toruqe it up and forget! Seems to be OK so far.

  5. #55
    Non-member Spooky's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by SP33DY View Post
    Cue 225 heads being bought up and down the country and 5 turbos everywhere running f4r/f4rt hybrid engine and retaining the all important OE bonnet


    Keeping the bonnet is a big plus as you may have gathered with what I have said before but the other thing was the level of power the combination of the engines Andy is aiming to achieve.

    I am just really intrigued about the driveability of it too. I know you guys are aiming for useable torque and good horsepower, that build will not just be awesome on track but pretty handy on the road, which, ultimately is what I want.

    I just can't wait to see the finished article

  6. #56
    Non-member SP33DY's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Spooky it's going to be a beast I'm sure it only weighs around the 850kg mark as well.

  7. #57
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by SP33DY View Post
    Spooky it's going to be a beast I'm sure it only weighs around the 850kg mark as well.

    831

  8. #58
    Non-member SP33DY's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Obviously without you in it! LOL

  9. #59
    Non-member Spooky's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by SP33DY View Post
    Spooky it's going to be a beast I'm sure it only weighs around the 850kg mark as well.
    much

    The only major difference for a GTT would be the exhaust manifold layout. I take it the Clio has the room to keep the turbo in it's oe position?

    Looking forward to seeing it plumbed in with all the engines juices in full flow

  10. #60
    Non-member SP33DY's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Yeah, luckily Andy's pervious engine was a F4R so everything lines up no probs, we'll find out next week how much space is between the block and bulkhead but people have been turboing clio williams and valvers using log manifolds where the turbo sits square on the back, with the OE turbo it sits on top of manifold so is even more compact so we can't see any probs in that area.

  11. #61
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    Re: The Start of a mk1 Clio 225 Hybrid

    Wellll.

    The engine is built!!! Its ready too drop in

    Got a full Gasket Kit today from Renault, so i used that head gasket and its went on how you lads said, so i got some photos for you scoff

    The Cam Seals installed
    The Special Renault Glue uses
    Crank Seals
    Cam Bolts
    Timed up, rocker fitted and painted
    Manifolds fitted,


    Awaiting turbo Gasket and then, it will be dropped into the car Rock on Dudes Ill update some pix tommorrow

  12. #62
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by SP33DY View Post
    Obviously without you in it! LOL





    Im only 14Clem you checky get

  13. #63
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by andyrg View Post

    so i got some photos for you scoff
    Of the rods? Looking forward to seeing those! Get tehm uploaded lad

  14. #64
    Non-member SP33DY's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Andy what sort of fueling system did you run with the old engine?

    Is it the same as clios and megs with the fuel pressure regulator in the tank? or did you have it on the fuel rail the same as mine?

    As this could be our first stumbling block

    I've never seen a meg 225 fuel rail so i'm not sure if it could be adapted to run an external fuel rail or not. I've had a look at Matts project thread and he's running an external FPR but not sure if it's the original rail.

    I wonder if a ph1 fuel rail would fit? that way you could use a stock fpr instead of an external one.

    I actually have these left over from my conversion

    http://www.k-tecracing.com/show_product.asp?id=2103

    http://www.k-tecracing.com/show_product.asp?id=2251

    Might be some use

  15. #65
    Non-member Gaz2405's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    By the looks of it Matt is using the standard fuel rail, come on Andy it should be running by now at the speed you work!

  16. #66
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    Re: The Start of a mk1 Clio 225 Hybrid

    Steve.

    The OEM Megane Fuel Rail only as a INPUT, controling the pigging fuel pressure from the tank.

    The Clio 172 ph1 does fit but the brackets to hold it too the rale dont.

    I am going to make a custom fuel rale Rock on Rodger!!!

    I already have a Adjustable FPR so i am good at the moment Cheers Buddy

    This will be in the car this weekend and the exhaust started on

    Then Scoff will be sending me a shiny ECU and loom

  17. #67
    Committee, Moderator Matt Cole's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Andy, not sure what your regulator is but if its a 3 port, leave the standard rail, plum the supply to it. Let the regulator return to tank. Job done!

  18. #68
    Non-member SP33DY's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    What size injectors are you going for then?

  19. #69
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by MATT C Ringworm Tuning View Post
    Andy, not sure what your regulator is but if its a 3 port, leave the standard rail, plum the supply to it. Let the regulator return to tank. Job done!

    What do you mean?? the rail that comes with the megane engine doesnt have a end to return it too the tank??
    Andy

  20. #70
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by SP33DY View Post
    What size injectors are you going for then?

    some nice juice 555cc from a Impreza STi that i happaen to have lying about

  21. #71
    Non-member Andrew Cooke's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by andyrg View Post
    What do you mean?? the rail that comes with the megane engine doesnt have a end to return it too the tank??
    Andy
    fit the regulator before the fuel rail

  22. #72
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by Andrew Cooke View Post
    fit the regulator before the fuel rail


    So inline from the fuel pumps??? and then block up the "return " fuel pipe

  23. #73
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    Re: The Start of a mk1 Clio 225 Hybrid

    andy, like this:

    imagine your fuel line from the tank via the pump, this goes to a T piece. one oultet of the T piece goes to the rail, the other goes to the 'in' on the regulator. The 'out' of the regulator is your return to the tank. The regulator will pressurise everything before it, including the T piece, including the rail. I think Matt ended up doing his like this since I remember a similar conversation about a year ago

  24. #74
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    Re: The Start of a mk1 Clio 225 Hybrid

    Ah i understand now Simple when you think about it, Jobs a good one, custom Fuel rale no longer needed Get in

    Scoff tryed callign you ALL night "welcome to orange"

  25. #75
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    Re: The Start of a mk1 Clio 225 Hybrid

    Well here are a few selected pix as at the min, lots of "tarting upp too do still





    The Blue resien from renault £9 robbing *******s





    Wouldnt be a project thread with out a pix of me and me mate Tony, who came too help me torque the pullys on




    The Turbo sat in place, going too get its ceramicly coated


  26. #76
    Committee, Moderator Matt Cole's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by Scoff View Post
    andy, like this:

    imagine your fuel line from the tank via the pump, this goes to a T piece. one oultet of the T piece goes to the rail, the other goes to the 'in' on the regulator. The 'out' of the regulator is your return to the tank. The regulator will pressurise everything before it, including the T piece, including the rail. I think Matt ended up doing his like this since I remember a similar conversation about a year ago
    Thats the way matey. I remember the head scratching doing mine at the time and then realising that it was the simplest part of the conversion!

  27. #77
    Committee, Moderator Matt Cole's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Awesome mate. Youll be chuffed with that engine if its pokey as mine. Is that a new water pump i see??

  28. #78
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by andyrg View Post
    Ah i understand now Simple when you think about it, Jobs a good one, custom Fuel rale no longer needed Get in

    Scoff tryed callign you ALL night "welcome to orange"
    sorry andy, phone's right next to me ?

    Just looked at it, no signal. that'll be one crashed nokia then

  29. #79
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by MATT C Ringworm Tuning View Post
    Awesome mate. Youll be chuffed with that engine if its pokey as mine. Is that a new water pump i see??


    replacing every single thing young man

    andy

  30. #80
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    Re: The Start of a mk1 Clio 225 Hybrid

    Trial Fitment of the Engine Went well. I knew the Break Servo would be a issue, but sod the brake we need BOOST

    Ordering Brake Pedal box tonight so that shoudl sort things out

    Sorry for the shocking image quality took my Wilkys Blackberry






    Oh and Wilkys Track Car Punto too , nearly sorted too its got a 2.0 16v Turbo from a Fiat Coupe in it WOW it will fly


  31. #81
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    Re: The Start of a mk1 Clio 225 Hybrid

    You'll need a custom exhaust regardless of what you do for braking so you might just as well get an exhaust craftsman to work his magic working with what you've got??

    You'll need a heatshield to protect brake servo.

  32. #82
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    Re: The Start of a mk1 Clio 225 Hybrid

    i wont need a custom exhaust at all., its a full custom system on there already. and the megane cat pipe that i am using to size up matches my custom front pipe already, we changed teh flange.

    Regardless if i did get a custom down pipe it would still touch the servo,


    so the servo is being removed and a pedal box fitted


    cheers for your input tho

  33. #83
    Committee, Moderator Matt Cole's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Good progress mate. Bags of room in there im jelouse!!

  34. #84
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    Re: The Start of a mk1 Clio 225 Hybrid

    Maybe if you use a remote resivior from a GTT might you have enough space to squeeze a 2.25" downpipe out.

  35. #85
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by andyrg View Post
    The Blue resien from renault £9 robbing *******s

    Thats an all too familiar sight from the weekend I hope I don't have to see that for a long time yet!

    Looks like you're making good progress Andy, good work.

  36. #86
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    Re: The Start of a mk1 Clio 225 Hybrid

    Steve said you had a night mare mate

    All sorted now tho



    Scoff please give me more info
    andy

  37. #87
    Committee, Moderator Matt Cole's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    I think scoff means instead of the resevoir sitting on the top of the master cylinder, you have a remote resevoir feeding the master cylinder. This might give you a little more room.

  38. #88
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    Re: The Start of a mk1 Clio 225 Hybrid

    Quote Originally Posted by MATT C Ringworm Tuning View Post
    I think scoff means instead of the resevoir sitting on the top of the master cylinder, you have a remote resevoir feeding the master cylinder. This might give you a little more room.

    Do the R5's run this?? I am not sure TBH, the body of the Hydrolics sticks out as far

  39. #89
    Non-member Gaz2405's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Are you using k-tecs de cat pipe or the standard cat?

    The de cat pipe comes out quite a bit, shouldn't be too much to get a down pipe made and mated up though should it?

  40. #90
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    Re: The Start of a mk1 Clio 225 Hybrid

    I will be using a decat pipe mate, its a track car so i dont need to pass a MOT, even tho it gets one every year too make sure every thing is safe, it always fails on Emmisions untill i put the sport cat in

  41. #91
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    Re: The Start of a mk1 Clio 225 Hybrid

    Well Well Well.


    One of the final parts is on its way from Liverpool thanks too the Scoffmister!!! Our ECU will be here tommorrow good job i have the day off work, Thanks to my good mate and co owner mitch he found the money and got it paid for

    Updates tommorrow

  42. #92
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    Re: The Start of a mk1 Clio 225 Hybrid

    OHOHOH its here

  43. #93
    Non-member Gaz2405's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Let me know how you get on with the loom, I'm starting mine at the weekend.

  44. #94
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    Re: The Start of a mk1 Clio 225 Hybrid

    Loom is done, pretty much did in one night

    Just the TPS to sort out need to speak to Scoof re this but he was in london yesterday so he was busy.

    The only other part i need to sort is the wires for the boost solinoid and then the internal bits for lanuch control etc

  45. #95
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    Re: The Start of a mk1 Clio 225 Hybrid

    Well Well.

    Intercooler and custom pipe work here tommorrow Lets hope i can start her on saturday.

    Wiring done and sorted with help from the Scoff, , , And Matt for there help on the phone. Doesnt help when i am colour blind LOL TIK TIK POP


    Throtttle Bodie Sorted









    ta daaa


  46. #96
    Committee, Moderator Matt Cole's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Very nice matey, and the TB seems to fit niceley!!All in all very good progress!

  47. #97
    Non-member Gaz2405's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Yeah that throttle body looks a lot easier fit than an F7R one, did the inlet need machining to match it ?

  48. #98
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    Re: The Start of a mk1 Clio 225 Hybrid

    yeah slightyly but only took 2 mins

  49. #99
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    Re: The Start of a mk1 Clio 225 Hybrid

    Well Got my Boost Pipes, and my water pipes back today Look ok











    From turbo too the intercooler pipe work


  50. #100
    Non-member Spooky's Avatar
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    Re: The Start of a mk1 Clio 225 Hybrid

    Nice biscuits......

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