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  1. #51
    Non-member car.crash's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    When can we expect to see these ian?

  2. #52
    Non-member newbstar*'s Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Are gauges almost done ian, the summers coming

  3. #53
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Not yet auto dimming circuit.

    The first version would not work with blue displays simply because they are so critical with voltage, ie, almost no change takes them from off to full on, and they need a high voltage and there is no more voltage overhead available as I'm already running them at +7V, the maximum the rest of the display can take and they most of that for full brightness.

    Just the 0.7V dropping across the circuits series diode proved to be too much and made them too dim. Would probably be fine if I could use +8 Volts. But I can't. The regulator needs a few volts above the output voltage and some of the wiring behind the dash in the 5GTT can be less than 10V with the heater fan on.

    So, version two is on paper and needs to be built and tested.

    I could make them up and send them out as they are, but if I can make this feature work, some of them at least will be better for it.

  4. #54
    Non-member newbstar*'s Avatar
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    Re: Ian S charge temp gauge; a new batch...

    So how are you going to get around this problem?Different displays or fiddling with the circuit, diodes ????

  5. #55
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Plan to use a BD139 after the LEDs. The drop across that might be 0.2V.

    Then to dim the LEDs shunt it's base with a 5551 with a pot in the emitter.

    Or maybe put the pot in the base of the 5551.

  6. #56
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Just an update. I managed to build up and test various configurations of the circuit together with a blue display last Sunday. Pressed on until 3.30am by which time it all seemed to be working nicely.

    Just need to warm it all up with the hot air gun to check there is no significant current increase with the thermal increase that will occur in a car in the summer.

    Thanks for your patience.

  7. #57
    Non-member Mart's Avatar
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    Re: Ian S charge temp gauge; a new batch...


  8. #58
    Member clee's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Good stuff .
    I'll be needing it next week

  9. #59
    Non-member newbstar*'s Avatar
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    Re: Ian S charge temp gauge; a new batch...

    AWESOME.

  10. #60
    Non-member car.crash's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    its nice to see they are nearly finished .

  11. #61
    Non-member car.crash's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    how we getting on ian.

  12. #62
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Wow, another month has already vaporised Where did that go?

    Anyway, I hoped to have some out by the end of this week but I had to draw another 9 month long project to a close in the last 8 days, completed today.

    Much of the Charge Temp work is done. Two more boards to populate, then the plastic boxes to mark and hole, looms to make and then join the parts to those.

    Here are some progress photos...
    Attached Images Attached Images

  13. #63
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    And...
    Attached Images Attached Images

  14. #64
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    ..
    Attached Images Attached Images

  15. #65
    Non-member Nick k's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Loving this thread... Quality use of the variboard ,

    Might be worth getting hold of a retro etching bath and making a batch of pcb that way on the next run? Save a load of time.

    Keep up the good work

  16. #66
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Thanks

    It certainly would be a lot quicker to populate the boards if they were PCBs.

    To make just 12 or so myself though it becomes less worthwhile once all the PCB cutting and drilling is done. There'd be up to 65 holes per board, and I'd have to find someone to make the transparency.

    I'd also have to get myself some new layout designing software and figure out how to use it. My existing one, Ares from LabCentre, which I've not used for maybe 10 years, was made for Win95 / 98 and wouldn't work with XP.

    If I was to do quite a lot more of these, which is unlikely, I'd get the boards made. Last time it cost me about £5 each for 30 similar sized PCBs. Maybe that would be £10 now which is therefore £10 extra to the bill of materials per unit which is already very high.

  17. #67
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Another progress report..

    The looms are made and fitted to the plastic boxes.

    I'm now adding the boards and regulators to the boxes and joining on the K-type plugs to the leads. It's taking a painstaking 2 1/4 hours each unit. I did two yesterday and one today. I was hoping to do 6 each day .

  18. #68
    Non-member r5 rich's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Right due to problems in life I am having to leave the renault scene, as I was one of the few and very lucky members to put my name down and actually secure one of these gauges I am now going to have to sell it before I have even received the item or even before its built

    If anyone is interested please pm me and we can have a chat. Don`t miss out on one of these gauges. Just wished I had a renault 2 use it on

  19. #69
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Couple of new photos added above

  20. #70
    Non-member car.crash's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    I received mine today. Not had a chance to try it but it looks awesome. Very well built and a nicely detailed 3 page instruction manual. 10/10 from me .

  21. #71
    Non-member Mart's Avatar
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    Re: Ian S charge temp gauge; a new batch...



    Does that mean the rest of them are now finished?

  22. #72
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by car.crash View Post
    I received mine today. Not had a chance to try it but it looks awesome. Very well built and a nicely detailed 3 page instruction manual. 10/10 from me .
    Thanks for your good feedback

  23. #73
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by Mart View Post


    Does that mean the rest of them are now finished?
    No. But I'm getting there

    4 posted out of 6 complete.

    Should have 2 more ready over the next few days and if payments are in by Monday they should be posted.

    That leaves from the original order the two dual green's of you Mart and MFaulks and the dual white for Big Jim.

    Since then I had another. I think that leaves just 3 sets more of components.

    The two green duals are done but for the displays and therein lies a story of frustration. After trying to buy these displays since December and being told repeatedly "in a few weeks" now I'm told Trumeter 2 weeks ago went into liquidation and never actually had thoses parts or supplied them to the distributors.

    So, someone who works there had a stock check and found 45 small green ones like Mart you wanted, they were there all the time but under a bit of paper or something, just as well they'd gone 'missing' really or they have been sold already, I tried to buy some of those today but they've discontinued credit card payment ( ) and I have to pay by BACS, OK fine, no, they have to send me a pro-former first to which I have to respond, blah, blah. It didn't show up I already got an email two days ago in response to my purchase request that followed my two phone calls. That wasn't good enough . I tried to simply reserve them pending payment, no they won't do that.

    Anyway, hopefully they'll be mine on Monday, then yours

  24. #74
    Member clee's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Got mine this morning
    All looks very good and the instructions very detailed
    Although all the locations are for a 5 gtt I'm sure I'll work it out .
    Thanks Ian .

  25. #75
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by car.crash View Post
    I received mine today. Not had a chance to try it but it looks awesome. Very well built and a nicely detailed 3 page instruction manual. 10/10 from me .
    what he said

    mine arrived yesterday but i wasn't in but i have collected it and what can i say i could drop the package out a plane and not break anything, all looks tip top..

  26. #76
    Non-member newbstar*'s Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Arrived today, good instructions and packaging.

  27. #77
    Committee, Shop Manager, SE Regional Rep Bigfoot's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    From first looks is a surperb kit, need to have a read and try and find a place to put it in top work there

  28. #78
    Non-member Mart's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by Ian S View Post
    Anyway, hopefully they'll be mine on Monday, then yours
    Any joy?

    I'm starting to feel left out

  29. #79
    Non-member Brigsy's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Got mine yesterday Ian, really pleased with it. Build quality is awesome

  30. #80
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Thanks everyone for your very good feedback.

    Quote Originally Posted by Mart View Post
    Any joy?
    Yes, the rest of the displays arrived this morning

    Didn't want to raise expectations by saying they were on their way or anything in case there were further delays. They had lost the ones they previously found that I'd bought. But luckily, they evidently found a few more.

  31. #81
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    Re: Ian S charge temp gauge; a new batch...

    Hi Ian,
    I don't suppose you have any of these left over clogging up cupboard space?

  32. #82
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Hi Jack,

    Yes I do have three in stock.

    All with the smaller green back lit display. All single probe only.

    I won't be able to do a dual one though. I'm not currently making them. These are from the last batch.

  33. #83
    Moderator, Committee Trevhib's Avatar
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    Re: Ian S charge temp gauge; a new batch...


  34. #84
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    Re: Ian S charge temp gauge; a new batch...

    Great, could you send me a Pm with the details on cost etc please.

  35. #85
    South West Regional Rep jesus in the seat of a 5's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by bigdur View Post
    Great, could you send me a Pm with the details on cost etc please.
    likewise ian , i got kinda lost after our conversation....blimmin kids...

  36. #86
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    Re: Ian S charge temp gauge; a new batch...

    Cheers Ian, I'll be in touch in a week or two once I can filter off some money without the wife finding out lol

  37. #87
    South West Regional Rep jesus in the seat of a 5's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Thanks for the reply ian as usual , ill send the funds tonight buddy...

  38. #88
    South West Regional Rep jesus in the seat of a 5's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by jesus in the seat of a 5 View Post
    Thanks for the reply ian as usual , ill send the funds tonight buddy...
    funds sent my good man

  39. #89
    Non-member SCHWARTZ's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Could someone please post a pix of the k-type plug I have ordeted a gaude and want to see if its the same.

  40. #90
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...



  41. #91
    Committee, Moderator Matt Cole's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Ian, can you supply the EGT probe or does CPC sell it?

  42. #92
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by SCHWARTZ View Post
    Could someone please post a pix of the k-type plug I have ordeted a gaude and want to see if its the same.
    Have you ordered one of the cheap ones off ebay?

  43. #93
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by MATT C Ringworm Tuning View Post
    Ian, can you supply the EGT probe or does CPC sell it?
    Hi Matt,

    Yes I can. I buy them from Universal Thermosensors. One EGT Probe and one stainless steel compression gland costs me about £52inc VAT + UTs £11.75 postage fee.



    I have them made with the Hastelloy sheath about 500mm long, so the 250°C parts, ie the potted seal, can be cable tied well away from the exhaust side. The stainless over-braided extension cable is about 2 metres.

    RS sell some cheaper ones that might do for a while. Also 1.5mm diameter stainless steel sheathed, but a cheaper steel, the UT ones are Hastelloy X. They have a plug, as above photo, attached direct to a short, maybe 6 inches, probe so you need to get a socket and a K-type extension cable and another plug. I seems to recall they do some slightly longer versions too. The plug / socket is not ingress proof so will get water in it and, over time, dirt. But the metals, Alumel and Chromel, don't really corrode, if at all, so should be OK. The plug / socket is only rated for something like 250°C so near to the exhaust in the particularly hot 5GTT could see it melt.

    I don't now know if CPC sell something suitable. I had a quick look and it appears they don't.

  44. #94
    Committee, Moderator Matt Cole's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Thanks Ian, great info that! Eventually I'm going to need one and was thinking of sharing my CT module when needed as long as no further calibration is required?

  45. #95
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by MATT C Ringworm Tuning View Post
    sharing my CT module as long as no further calibration is required?
    Should be fine. I just checked my records and your version is listed as capable of reading up to 1200°C.

    I can't vouch for the accuracy at that though as I didn't test the EG temperature performance back then like I did with the recent ones, at 800°C.

    It'll probably give you a near enough idea I should think. Within ±50°C maybe. To trim it you could get a calibrated k-type meter / multimeter and a paint stripper gun and heat the tip up on your probe until it glows. Read the temperature and then plug it into your 'in-car' gauge and repeat the test. You need to be very consistent with the probe position in the air gun air stream. Just 1mm side to side can be 100°C different.

  46. #96
    Non-member SCHWARTZ's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by bigdur View Post
    Have you ordered one of the cheap ones off ebay?
    Cheers for the pix ian. Yeah ordered a cheapo one off the bay, didnt realise more of these proper ones were being made
    The ebay one has a small single probe for a sensor though. It will probably be pants I may try an ian s one at the same time to see how far out it is

  47. #97
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Quote Originally Posted by SCHWARTZ View Post
    didnt realise more of these proper ones were being made
    They're not. I have two left from the last batch. A green back lit display and a blue one.

  48. #98
    Non-member SCHWARTZ's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Oh ok got me lines crossed somewhere as usual

  49. #99
    Non-member Duncan Grier's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    Mmmmnnnn dont suppose you have one in stock you could post today Ian?

    Happy to wire the cash or give it to you ND if your attending?

    Running a bit of a pmt setup for mallory and no idea of temps could be a accident waiting happen but also not fancy the cost of the Spa item

    Prob to late now either way but be nice to get one

    DG

  50. #100
    Committee, Treasurer, Memberships admin Ian S's Avatar
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    Re: Ian S charge temp gauge; a new batch...

    One brand new gauge left now. Last one.

    Smaller size blue back lit display.

    £142.00 delivered. £135 cash on collection.

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