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  1. #1
    Motech Tony Walker's Avatar
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    Whats the most complicated engine you have worked on?

    We have a 3.0ltr v6 CDTI (turbo diesel) signum in at the moment, his headgasket has been slightly pressurising his coolant system for awhile and we promised him we'd do it when we were quiet over christmas.......
    This really is the most well engineered/over engineered engine ive ever worked on.

  2. #2
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Pic of the bay and a close up of the turbo. sry for the poor quality.
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  3. #3
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Pic of inside the rocker cover, valves are all shimmed( i personally dont like hydraulic tappets, but i also dont like reshimming valves )
    Also if you look closely the exhaust cam has a split gear with one gear being sprung loaded to reduce any backlash noise/timing effects.
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  4. #4
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Spot the fault........
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  5. #5
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Also.... see if you can spot the water pump, customer wanted it replacing.... wish we'd told him we wouldnt lol.
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  6. #6
    Non-member J$£5GTT's Avatar
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    Re: Whats the most complicated engine you have worked on?

    oh dear!!

  7. #7
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Tony Walker View Post
    Spot the fault........
    It must be late because I can't spot the fault

  8. #8
    Non-member scratcher's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Tony Walker View Post
    Spot the fault........
    The heads missing

  9. #9
    Look-Out Kris M's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Rolls Royce Merlin for me. Now thats complicated !

  10. #10
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by scratcher View Post
    The heads missing
    lol

  11. #11
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Scoff View Post
    It must be late because I can't spot the fault
    no.2 cylinder

  12. #12
    Non-member philr5t's Avatar
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    Re: Whats the most complicated engine you have worked on?

    It looks like no2 has got to hot

  13. #13
    East Midlands Regional Rep Os8472's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Subaru Impreza WRX EJ20, what a hateful engine to work on

  14. #14
    Ireland Area Rep robx1r's Avatar
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    Re: Whats the most complicated engine you have worked on?

    the mazda kl series timing them is a right pain in the hole

  15. #15
    Non-member Brigsy's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Mitsubishi 3000gto, changed the turbo on the rear bank. Took 8 hrs never again!!

  16. #16
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Also servicing a jag xjs 5.3 v12 spark plugs werent very nice
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  17. #17
    Non-member J$£5GTT's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Tony Walker View Post
    Also servicing a jag xjs 5.3 v12 spark plugs werent very nice
    and folk shout in amazement at how many pipes and wires are under a 5 bonnet...

  18. #18
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    lol yeah they dont get much simpler than a 5. maybe a few odd pipes here and there in std form.

  19. #19
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Brigsy View Post
    Mitsubishi 3000gto, changed the turbo on the rear bank. Took 8 hrs never again!!
    We had a toyota soarer in once with a bit of a spaghetti pipework on there twin ceramic turbos, work of art but a pain in the ar*e ive never heard a smoother engine tho.
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  20. #20
    Committee Member Sparkie's Avatar
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    Re: Whats the most complicated engine you have worked on?

    not exactly complicated, but hassle wise.... a mk1 r5.

    need the engine and box out? - need to remove rad, steering rack, driveshaft and hubs
    change the timing chain? - engine and box out.....
    cam change? engine and box out.
    clutch change -need to remove rad, steering rack, driveshaft , hubs and gearbox....

    you get the picture

  21. #21
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    the engine seems to of been an afterthought then???

  22. #22
    Committee Member chris's Avatar
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    Re: Whats the most complicated engine you have worked on?

    thats why i prefer working on trucks instead of cars that pic of engine is unbelievable our engines are just massive upto 16 litres or 12litre twin turbo v8s

  23. #23
    Committee Member Sparkie's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Tony Walker View Post
    the engine seems to of been an afterthought then???

    people have been known to cut a section out of the bulkhead, from inside the car to access the timing cover.... then weld the section back in.

  24. #24
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    lol i cant say id blame them..... wish i could do that to customers cars sometimes.

  25. #25
    Member Woznaldo's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Tony Walker View Post
    Also servicing a jag xjs 5.3 v12 spark plugs werent very nice
    My old man had an XJS and is wasn't running right. I said "pop the bonnet and I'll take a look". As soon as I looked inside and saw all the pipes and cables everywhere, filling every inch of the massive engine bay, I decided that it was a job for his mechanic!

  26. #26
    South West Regional Rep Alastair's Avatar
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    Re: Whats the most complicated engine you have worked on?

    These are a little larger and tad more expensive than most engines, but they kept me busy for 2 years trying to get them to work properly, excellent now though!

    WR-21

    http://www.rolls-royce.com/marine/pr...bines/wr21.jsp

  27. #27
    Non-member Junglist's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Kris M View Post
    Rolls Royce Merlin for me. Now thats complicated !
    isnt that a spitfire engine

  28. #28
    Non-member markey b's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Os8472 View Post
    Subaru Impreza WRX EJ20, what a hateful engine to work on
    not complicated just a pain in the arse, especially putting the gudgeon pins in through holes in the block

  29. #29
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    i think you've got me beat with the Rolls gas turbine engine although i bet you've got a tad more room?

  30. #30
    East Midlands Regional Rep Os8472's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by markey b View Post
    not complicated just a pain in the arse, especially putting the gudgeon pins in through holes in the block
    Or lining up the engine and gearbox as Bruce found out lol

  31. #31
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Yeah ive stuggled getting the gearbox back on one of those before now, thought it was just me misaligning the plate or something??

  32. #32
    East Midlands Regional Rep Os8472's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Tony Walker View Post
    Yeah ive stuggled getting the gearbox back on one of those before now, thought it was just me misaligning the plate or something??
    Ours was more a case of using Bruce's head to hold the gearbox off the floor lol

  33. #33
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    lol ill give him a shout if we get another in, it was a pain.

  34. #34
    East Midlands Regional Rep Os8472's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Tony Walker View Post
    lol ill give him a shout if we get another in, it was a pain.
    I'm not sure he'd be up for it, during the last one the immortal words were uttered 'it's off the fooking jack' quickly followed by some girly noises lol

  35. #35
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    lol

  36. #36
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Couple of pics going back together.
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  37. #37
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Cars complete and running now. this pics a few hours from finish. Rediculously complicated. i had 7 different containers full of bolts and components lol.
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  38. #38
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    its the same v6 3.0cdti that renault, nissan vauxhall and saab use, we actually have an espace with the same engine just come in with an airflow fault.

  39. #39
    Committee, NW Regional Rep Alex's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Good work there T, looks like a huge job!

  40. #40
    Non-member shaggy's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Dan y View Post
    isnt that a spitfire engine
    Your right mate it is a spitfire engine but it wasn't just in a spitfire.

  41. #41
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?

    what else did they put it in?

  42. #42
    Non-member Junglist's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Tony Walker View Post
    what else did they put it in?
    defo not fit in the 5 like

  43. #43
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Dan y View Post
    defo not fit in the 5 like
    http://www.telegraph.co.uk/motoring/...re-engine.html


  44. #44
    Non-member shaggy's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by Tony Walker View Post
    what else did they put it in?
    some of the popular ones:
    Avro lancaster
    hawker hurricane
    de haviland mosquito
    and the American P51 mustang
    there is more but i cant be arsed lol

  45. #45
    Non-member The new Bill J's Avatar
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    Re: Whats the most complicated engine you have worked on?

    The Rolls-Royce Merlin wasn't fitted to all the Spitfires. Some of them used Rolls-Royce Griffon lumps.

    You can't beat the sound of a Merlin (or 4, on a Lanc') though

  46. #46
    Non-member shaggy's Avatar
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    Re: Whats the most complicated engine you have worked on?

    Quote Originally Posted by The new Bill J View Post
    The Rolls-Royce Merlin wasn't fitted to all the Spitfires. Some of them used Rolls-Royce Griffon lumps.

    You can't beat the sound of a Merlin (or 4, on a Lanc') though

    I also love the sound of the merlin

  47. #47
    Non-member The new Bill J's Avatar
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    Re: Whats the most complicated engine you have worked on?

    RTOC air show meet anyone?




  48. #48
    Motech Tony Walker's Avatar
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    Re: Whats the most complicated engine you have worked on?


  49. #49
    Non-member shaggy's Avatar
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    Re: Whats the most complicated engine you have worked on?


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