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mr2haz
19-08-2014, 23:24
New poster! (less than 10 posts)

So here goes my first question of many for the project 5 gt turbo. With the various pipes, hoses and wires and the mods people do I am looking to find out what is incorrect in my engine bay so I took some pictures.

The photos are not very good as I get to grips with using an slr. Any help is much appreciated

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC_0519_zps836c02b9.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC_0519_zps836c02b9.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC_0527_zpsc88b661f.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC_0527_zpsc88b661f.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC_0528_zps257874df.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC_0528_zps257874df.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC_0529_zpsea0552b2.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC_0529_zpsea0552b2.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00235_zps7e444bf4.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00235_zps7e444bf4.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00236_zps7c34c199.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00236_zps7c34c199.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00270_zps49c8821f.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00270_zps49c8821f.jpg.html)

James5
19-08-2014, 23:26
Firstly Actuator/ bleed valve vacum pipe on incorrect port
Tdc sensor sitting on turbo elbow will melt
Carb pipes on drivers side don't look correct,

Dude Ican see quite a few more errors would be worth ccontactingyour local area rep to pop over and help you out:agree:

Trevhib
20-08-2014, 10:00
Wow, what a state. Nothing that can't be sorted out quite simply though by the looks of it.

As James says above, get hold of your local rep.

The turbo water feed inlet looks to be missing and the water outlet looks to be upside-down. Maybe they ditched the coolant circuit as they also removed the coolant loop to the inlet manifold/carb base.

Bigfoot
20-08-2014, 12:32
I'm looking at popping out Thursday during day if your about then can pop over and take a look and help sort it out if you want. Won't be free this weekend or possibly next but if still needed can sort something out

James5
20-08-2014, 13:33
I'm looking at popping out Thursday during day if your about then can pop over and take a look and help sort it out if you want. Won't be free this weekend or possibly next but if still needed can sort something out


:agree: well done Dale good man

mr2haz
20-08-2014, 20:19
New poster! (less than 10 posts)


I'm looking at popping out Thursday during day if your about then can pop over and take a look and help sort it out if you want. Won't be free this weekend or possibly next but if still needed can sort something out

That would be much appreciated, where are you based? Unfortunately I am not available Thursday.

To be honest Ian S is only a few streets away from where the car is stored and I am sure he will enjoy a laugh at what mess I have bought this time.

That is if he doesn't mind.

Bigfoot
20-08-2014, 21:46
I'm from Braintree. Try with Ian if feeling up for it else can sort out a day can get there when free

Ian S
20-08-2014, 23:43
Hi Has,

Yes I could pop over at some mutually convenient time. It's been maybe 7 years since I worked on a 5!

Looks like assessing it and making a list would be the best first thing to do.

That might nice Dale if you could turn up at the same time, that would be the biggest RTOC meeting in these parts since about 2006! I expect you have a more recent familiarity working with them.


No Anti Percolation fan.
Looks like no air pipe to the fuel pressure regulator or to the instrument panel boost gauge. Or the carbs pump diaphragm; on the drivers side.
No water hoses to carb base.
Water pipe is going over the rocker cover (to the turbo?)
The turbo elbow boost compensation metal pipe appears to have been joined to the hose to the fuel pressure regulator.
No safety hose from the carb richness diaphragms on the passenger side of the carb.
Turbo actuator vacuum pipe on rear port instead of front.
TDC sensor cable is sitting on turbo elbow and will melt.
The turbo water feed inlet looks to be missing and the water outlet looks to be upside-down.

mr2haz
21-08-2014, 08:29
New poster! (less than 10 posts)

I will have a look under the bonnet this evening. I have a boot full of spares so will see what I have. Does anyone have any pictures they can post of how it should look?

Anti perc fan, didn't people remove these for a reason?

Ian S
21-08-2014, 14:48
Anti perc fan, didn't people remove these for a reason?Yeah, the reason was they didn't know what they were doing :) The fan does help the carb (prevent float chamber evaporation?) when hot and in traffic. Renault would not waste the cost of a fan, special duct and two temp sensors if it was not a necessity.

Some fans caught fire if they jammed. Renault fitted a fuse to stop that. Don't know if it was a recall. Mine came with the fuse in 1992.

With these cars there can be a compromise between the parts needed for all year daily running and those for a lot more torque and power, which may mean off boost, hot in traffic, hot or winter running may be more difficult.

What time are you likely to be over this way? Give me a call or text so I can be ready then and I'll pop over with you to see it if you like. :)

Junglist
21-08-2014, 19:53
Looks like the carb plenum has been modified at an angle to suit a fmic with pipe run the other way ?

mr2haz
22-08-2014, 21:36
New poster! (less than 10 posts)

Thanks for coming round Ian, looks like I have plenty to do lol.

If anyone does have any good pictures or exploded diagrams for the piping etc it would really help.

Cheers

Ian S
22-08-2014, 22:31
Here's one I just lifted from Facebook;
https://www.facebook.com/photo.php?fbid=10152599512799043&set=pcb.10152684522899310&type=1&theater

I think to get it running it's probably best to fit the two turbo water hoses. Get the OE breather hoses on or something that will work.

Sort some wiring, get the rad fan going.

Get a clip on the fuel pipe at the carb top.

Clip(s) on the turbo actuator hose. It that pops off then it's sky high boost until the liners crack.

Bolt into the turbo elbow.

Two bolts through a clips bracket into the cylinder head end plate.

Check water and oil.

See if it starts.

https://www.facebook.com/photo.php?fbid=627603174003919&set=p.627603174003919&type=1

Nice one of the turbo water hoses and breather hoses. Also shows that missing clips bracket on the passenger side of the engine:
https://www.facebook.com/photo.php?fbid=628383327259237&set=p.628383327259237&type=1

https://www.facebook.com/photo.php?fbid=788171351226900&set=gm.10152655255119310&type=1&theater

Trevhib
23-08-2014, 15:00
Those links say the content is unavailable? :(

There are descriptions and diagrams of all the engine bits and piece on RTOC. Just needs a bit of searching out. :agree:

Ian S
23-08-2014, 15:23
I presume that would be because you don't have a Facebook account. They are links from there; basically the page is a list of pictures.

I no longer know where any of the photos are on the RTOC site. It was / is full of them.

Trevhib
23-08-2014, 18:31
It's odd. Sometimes I can see FB pictures on given links and sometimes I can't. When I can't it usually says that I'd need to login. Today is says the content is unavailable, which I've not seen before. Anyway, it's no matter.

As for searching out pics from the RTOC site, that was directed at the OP, not you Ian :agree:

mr2haz
23-08-2014, 20:51
New poster! (less than 10 posts)

I'm not on FB myself, borrowed a profile but link does not load. I will do some google searches and scan project threads.

Ian S
23-08-2014, 22:25
I've posted the full links. Does that help now you can copy and paste them?

Edit:
Had another thought, the two Facebook groups are closed groups and you need to request to use them.

Trevhib
24-08-2014, 18:12
Edit:
Had another thought, the two Facebook groups are closed groups and you need to request to use them.

He'll need a FB account first!

I guess it's not possible to copy images from FB and post them here?

Ian S
24-08-2014, 19:50
Copyright issues?

Can't anyone here can simply link to some photos on this RTOC site?

Although there are only 14 members on-line at the moment.

This thread might get more attention in General Chat?

Matty
24-08-2014, 20:11
Is these the pics? edit: added other pics

http://i245.photobucket.com/albums/gg50/Mattymini23/031c6bfe2d37758618fc3b0702c9e137_zpsf3def740.jpg

http://i245.photobucket.com/albums/gg50/Mattymini23/33a37e0a15e7cbcdb9466b8e02647368_zpseb349bd8.jpg

http://i245.photobucket.com/albums/gg50/Mattymini23/a1d2c169872bb92c722fe68e2d799137_zpsbbc3c706.jpg

Matty
24-08-2014, 20:26
This is mine before i took most of it out for a tidy up. :D

http://i245.photobucket.com/albums/gg50/Mattymini23/789a4d73fc7d86566f387abe412d0cfc_zpseff91614.jpg

Ian S
24-08-2014, 20:27
Yes that orange hoses pic was one :)

Lowiepete
24-08-2014, 20:27
Standard engine bay...

http://s5.postimg.cc/cobisvfav/r5gt1313.jpg

http://s5.postimg.cc/60ex69vsn/r5gt1314.jpg

http://s5.postimg.cc/mei2cj1vb/r5gtt14236.jpg

Regards,
Steve

Trevhib
24-08-2014, 21:02
Nice one gents :agree:

Matty
24-08-2014, 21:05
I'm sure my choke cable is wrong, but I can't work out the correct routing?

Hoolio
24-08-2014, 21:52
https://farm6.staticflickr.com/5594/15023858385_d82dfc93dc_o.jpg (https://flic.kr/p/oTBcF8)Untitled (https://flic.kr/p/oTBcF8) by julzatthepub (https://www.flickr.com/people/34788881@N04/), on Flickrhttps://farm4.staticflickr.com/3906/15023495992_cb9cfc8e9b_o.jpg (https://flic.kr/p/oTzkWY)Untitled (https://flic.kr/p/oTzkWY) by julzatthepub (https://www.flickr.com/people/34788881@N04/), on Flickrhttps://farm6.staticflickr.com/5581/15023851525_602c277b68_o.jpg (https://flic.kr/p/oTBaCR)Untitled (https://flic.kr/p/oTBaCR) by julzatthepub (https://www.flickr.com/people/34788881@N04/), on Flickrhttps://farm6.staticflickr.com/5569/14837301137_ab196f65a1_o.jpg (https://flic.kr/p/oB83GR)Untitled (https://flic.kr/p/oB83GR) by julzatthepub (https://www.flickr.com/people/34788881@N04/), on Flickr

Matty
24-08-2014, 21:59
Nice one, those pics are spot on. Helps me out with mine too. :agree:

James5
24-08-2014, 22:41
PIC of my current gtt bay


Http://www.rtoc.org/boards/album.php?albumid=1909&pictureid=10349

mr2haz
24-08-2014, 23:03
New poster! (less than 10 posts)

Thanks guys, that will get me started.

Trevhib
25-08-2014, 10:41
Super pics Hoolio :smokin:

Ian S
25-08-2014, 11:23
These pics take me back a few years! Straight to the 1990's.

Benjibrady
25-08-2014, 11:24
These pics take me back a few years! Straight to the 1990's.

I was in primary school.......

Mr Raider
25-08-2014, 18:20
My engine bay

stu21t
25-08-2014, 21:09
http://img.photobucket.com/albums/v313/stu21t/66CF8A07-2697-4084-A0BE-06B20D9F05FC.jpg (http://s.photobucket.com/user/stu21t/media/66CF8A07-2697-4084-A0BE-06B20D9F05FC.jpg.html)

mr2haz
31-08-2014, 12:00
New poster! (less than 10 posts)

All very helpful, thanks. Matty, your pictures have disappeared, are you able to get them back.

Had a route around today and found these hanging out of the bottom of the driver side bumper behind the spotlight location.

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC_0600_zpsccjjw22u.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC_0600_zpsccjjw22u.jpg.html)

So these should go over the engine, near the turbo and plug into the carb and a resistor. Firstly what does the resistor do and is it required (one of the spade connectors are broken on mine) and do the wires plug in in some order?

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC_0602_zpshvc5quhy.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC_0602_zpshvc5quhy.jpg.html)

Also does this relay have a proper resting place?

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC_0601_zpsd6vxmgnv.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC_0601_zpsd6vxmgnv.jpg.html)

Ian S
31-08-2014, 12:25
Pic one; that might be the sensor for the anti perc. fan and would slot into the turbo heat shield. The two spades at the end of the cable might go onto the sensor on the passenger side of the carb, also to switch on the anti perc. fan.

Not sure about the other cable. Maybe that's for the solenoid that would clip into that open pair of clips on the bulkhead (behind the green resistor in pic two) and direct cool air from the anti perc. fan through the intercooler and compressor.

Pic two; The purpose of the green resistor appears to have fallen out of my memory and I know longer know.

Pic three; There are several relays around that area. That one could be for the rad fan and would have affixed to a joiner maybe on the missing plastic cowl or somewhere. I've forgotten exactly where.

Hoolio
31-08-2014, 13:27
I always thought the green resistor was part of the perch fan system?


First pic is the sensor that sits on top of the turbo heat shield and the rest below is the wiring that connects to the green resistor, I think.

Matty
31-08-2014, 16:24
Yeah my photobucket account has reached it's limit. I'll upload them somewhere else.

Yep that round part is the antiperc fan sensor, the orange and blue wires that come off it, go to the passenger side of carb, onto a sensor, and the other black plug goes into the underside of the black canister on the bulkhead (that yours is missing) just a bracket shown in your pic of where it should be. Purple wire with red spade goes onto bottom of green resistor you have shown. I've just redone all of mine yesterday. :D

http://i58.tinypic.com/10zbous.jpg

Trevhib
31-08-2014, 16:27
Do some site searching on removal of the anti-perc fan to get rid of all that stuff in the first and second pics. :agree:

That relay in your third pic does indeed have a resting place. There is a spade connector type thing sticking out somewhere in that area of the bay that slots into that small, thin slot in the black plastic of the relay cover. Showing on the top, front, left of the relay in your pic.

Matty
31-08-2014, 16:31
Yep relay should attach to the same bracket as the horn motor and expansion tank is on...top left rivet....just redone that too. :D

mr2haz
31-08-2014, 18:33
Yep relay should attach to the same bracket as the horn motor and expansion tank is on...top left rivet....just redone that too. :D

Not doubting you but this relay is poking out near the driver side headlight by the alternator, a long way off from where it should be. I take the loom has been incorrectly routed.

Matty
31-08-2014, 18:44
Not doubting you but this relay is poking out near the driver side headlight by the alternator, a long way off from where it should be. I take the loom has been incorrectly routed.


Ah yeah so it is! :ashamed: that'll go on the other inner wing then. :D

mr2haz
31-08-2014, 18:52
Ah yeah so it is! :ashamed: that'll go on the other inner wing then. :D

There are already two relays on that side and a hole where the anti perc fan was. I am guessing this should fit the plastic radiator surround apart from mine is incomplete.

Kingscott
31-08-2014, 21:44
https://farm6.staticflickr.com/5594/15023858385_d82dfc93dc_o.jpg (https://flic.kr/p/oTBcF8)Untitled (https://flic.kr/p/oTBcF8) by julzatthepub (https://www.flickr.com/people/34788881@N04/), on Flickrhttps://farm4.staticflickr.com/3906/15023495992_cb9cfc8e9b_o.jpg (https://flic.kr/p/oTzkWY)Untitled (https://flic.kr/p/oTzkWY) by julzatthepub (https://www.flickr.com/people/34788881@N04/), on Flickrhttps://farm6.staticflickr.com/5581/15023851525_602c277b68_o.jpg (https://flic.kr/p/oTBaCR)Untitled (https://flic.kr/p/oTBaCR) by julzatthepub (https://www.flickr.com/people/34788881@N04/), on Flickrhttps://farm6.staticflickr.com/5569/14837301137_ab196f65a1_o.jpg (https://flic.kr/p/oB83GR)Untitled (https://flic.kr/p/oB83GR) by julzatthepub (https://www.flickr.com/people/34788881@N04/), on Flickr

Possibly the most sexual engine bay ever. My hats off to the owner. Simply Superb!

mr2haz
07-09-2014, 21:42
My progress.

No Anti Percolation fan. In the boot and not worried for the sake of getting it back to the road, can be considered later.

Looks like no air pipe to the fuel pressure regulator or to the instrument panel boost gauge. Or the carbs pump diaphragm; on the drivers side. Air pipes to the right oc carb plenum put right.

No water hoses to carb base.The one towards the front runs over the rocker and over to the turbo? I do not have a useable pipe. The other water pipe I am not sure where it leads to and if I have one.

Water pipe is going over the rocker cover (to the turbo?) To water pump outlets joined together, this will be put right with sorting the above.

The turbo elbow boost compensation metal pipe appears to have been joined to the hose to the fuel pressure regulator. Sorted.

No safety hose from the carb richness diaphragms on the passenger side of the carb. Is this the overflow pipe? What course should it run?

Turbo actuator vacuum pipe on rear port instead of front. Sorted.

TDC sensor cable is sitting on turbo elbow and will melt. Bracket found in boot and fitted giving clearance from the turbo.

The turbo water feed inlet looks to be missing and the water outlet looks to be upside-down. As per comments on carb.

The car starts but will not idle, how do I put this right?

Thanks for all the help.

mr2haz
16-09-2014, 23:00
Still not had a chance to look at the idle issue. Where do I need to be investigating?

Ian S
17-09-2014, 00:59
Perhaps 'fuel pump relay'? Leading to carb emptying.

Or blocked idle jet?

Kingscott
17-09-2014, 01:07
For the idle issue try the idle jet, it's the big brass one to the left of the carb, take it out and make sure it's very clean. Failing that, it's probs a vacuum leak looking at the condition of the pipe work so far, but you will get there :eek:

The water port at the back of the carb goes to the back of the inlet manifold if i recall, it's a short section.

The overflow just wants to go down the from of the car between the fan and the engine to the floor.

The waste gate actuator plumbing on your car looks to be done in the style of the "cup mod" and it's also fitted with a bleed valve. The plumbing will be fine but I would remove the bleed valve and throw it in the bin.

Trevhib
17-09-2014, 09:31
Good effort :agree:

Maybe post some more pics of your engine bay so we can see if there's anything else that's obviously still wrong?

Bleed valve - I was always ok with the bleed valves I used. If you don't want it though, don't throw it away, either give it away (as there are people who will use it), or sell it. :agree:

mr2haz
17-09-2014, 18:13
Only had time for some photos today so will check the carb jet another time.

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00348_zps2d558cc5.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00348_zps2d558cc5.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00345_zpsaf9d1689.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00345_zpsaf9d1689.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00344_zpsbba1e8e8.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00344_zpsbba1e8e8.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00343_zps4999db67.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00343_zps4999db67.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00342_zpsba59fed6.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00342_zpsba59fed6.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00341_zps33d20496.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00341_zps33d20496.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00338_zps96be8e77.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00338_zps96be8e77.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00337_zps36664420.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00337_zps36664420.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00336_zpsb4472505.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00336_zpsb4472505.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00335_zps7dcc5d52.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00335_zps7dcc5d52.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00333_zps3fe970a9.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00333_zps3fe970a9.jpg.html)

http://i1322.photobucket.com/albums/u570/prilliams/Cars/R5%20G720KUJ/DSC00319_zps042f428e.jpg (http://s1322.photobucket.com/user/prilliams/media/Cars/R5%20G720KUJ/DSC00319_zps042f428e.jpg.html)

Kingscott
19-09-2014, 03:15
The Tee you have pictured. The pipe that is missing would normally go to the turbo inlet induction "telephone" hose. located on the inlet to the turbo (you will see a hole the size of a 1p) However its quite common just to fit a little breather filter insted of recircing all the oil vapour back into the turbo.

Again I may be wrong but looking at the picture, you have both turbo water pipes missing. if you follow the large water hose from the bottom of the rad, back up to the pump you will see a port that points to the right, currently it looks like you have this plumbed back into the water pump (top back) effectively this is blacking out the entire inlet manifiold and turbo water circuits. This should go to the turbo top, and return back to the carb base front port.

Hope this makes sense!

If I have made any mistakes I appologise in advance.

check this link on this thread for a very simple water system picture.

http://www.rtoc.org/boards/showthread.php?t=13

Trevhib
19-09-2014, 12:17
Good shouts :)

Just for info, the coolant circuit around the inlet and carb body is not essential, i.e. you could run it that way if you wanted to.

Ian S
19-09-2014, 12:56
But not bypassing the remaining two cooling circuits with the short pipe. That will defeat the radiator and heater matrix and possibly / probably overheat the engine as it doesn't take much cooling impairment for that outcome anyway.

Blocking the two end would work.
But the turbo probably does benefit from the cooling water to help prevent the oil burning onto the bearing and bearing case and then the turbo stops turning. That happening to my original turbo, even with the water cooling.

Kingscott
19-09-2014, 15:56
Also the small red silicone section would have fed a dump valve at some point. I see you have it blanked anyway so no worries in that department.

I strongly recommend fitting the carb overflow pipe, I had an engine bay fire once due to a faulty carb and no overflow. Had to use lucasade to put it out.......stinky! :laugh: