My Raider 5GTT rebuild

[Megabytes]

New poster! (less than 10 posts)

Let me present you my GTT :)

The day i brougt it :

http://megbytes.free.fr/GTT/Titine/640/DSC00685.JPG (http://megbytes.free.fr/GTT/Titine/DSC00685.JPG)

http://megbytes.free.fr/GTT/Titine/640/DSC00686.JPG (http://megbytes.free.fr/GTT/Titine/DSC00686.JPG)

http://megbytes.free.fr/GTT/Titine/640/DSC00688.JPG (http://megbytes.free.fr/GTT/Titine/DSC00688.JPG)

A real Raider with all the specific parts !
123 000km, and a lot of work !


Starting work :

http://megbytes.free.fr/GTT/Titine/Demontage/640/DSC01927.JPG (http://megbytes.free.fr/GTT/Titine/Demontage/DSC01927.JPG)

http://megbytes.free.fr/GTT/Titine/Demontage/640/DSC01934.JPG (http://megbytes.free.fr/GTT/Titine/Demontage/DSC01934.JPG)

http://megbytes.free.fr/GTT/Titine/Demontage/640/DSC01927.JPG (http://megbytes.free.fr/GTT/Titine/Demontage/DSC01927.JPG)

http://megbytes.free.fr/GTT/Titine/Demontage/640/DSC01956.JPG (http://megbytes.free.fr/GTT/Titine/Demontage/DSC01956.JPG)

http://megbytes.free.fr/GTT/Titine/Demontage/640/DSC02070.JPG (http://megbytes.free.fr/GTT/Titine/Demontage/DSC02070.JPG)

http://megbytes.free.fr/GTT/Titine/Demontage/640/DSC02081.JPG (http://megbytes.free.fr/GTT/Titine/Demontage/DSC02081.JPG)

http://megbytes.free.fr/GTT/Titine/Sablage/640/DSC02427.JPG (http://megbytes.free.fr/GTT/Titine/Sablage/DSC02427.JPG)

After having sand-blaster the body, all the problems apears :

- The 2 rear wing have being changed
- The car have beeing crushed in the front left and the rear right
- There is lot of rust everywere...
- The frond have beeing changed (but that was very ugly...)

So, i decided to find an other body !

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC02579.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC02579.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC02679.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC02679.JPG)

(I have learned TIG welding on this car !)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC02684.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC02684.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC02689.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC02689.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC02950.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC02950.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC02953.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC02953.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03001.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03001.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC02579.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC02579.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03002.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03002.JPG)


Repairing finished, let's start renforcing !

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03041.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03041.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03044.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03044.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03055.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03055.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03058.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03058.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03062.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03062.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03111.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03111.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03113.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03113.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03133.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03133.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03137.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03137.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03143.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03143.JPG)

http://megbytes.free.fr/GTT/Titine/Coque/640/DSC03187.JPG (http://megbytes.free.fr/GTT/Titine/Coque/DSC03187.JPG)

[Megabytes]

New poster! (less than 10 posts)

The painter work :

http://megbytes.free.fr/GTT/Titine/Carrosserie/m310.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m910.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m1010.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m1610.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m1710.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m510.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m610.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m1210.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m1310.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m1810.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m2410.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m2610.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m2910.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m3410.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m4110.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/m4510.jpg

http://megbytes.free.fr/GTT/Titine/Carrosserie/640/P1010350.JPG (http://megbytes.free.fr/GTT/Titine/Carrosserie/P1010350.JPG)

Back home :)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010366.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010366.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010372.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010372.JPG)

http://megbytes.free.fr/GTT/Titine/Sablage/640/DSC02477.JPG (http://megbytes.free.fr/GTT/Titine/Sablage/DSC02477.JPG)

http://megbytes.free.fr/GTT/Titine/Sablage/640/DSC02479.JPG (http://megbytes.free.fr/GTT/Titine/Sablage/DSC02479.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010382.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010382.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010383.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010383.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010385.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010385.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010420.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010420.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010445.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010445.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010452.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010452.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010720.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010720.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1010897.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1010897.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1020151.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1020151.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1020153.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1020153.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1020349.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1020349.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1020375.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1020375.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1020393.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1020393.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1020400.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1020400.JPG)

http://megbytes.free.fr/GTT/Titine/Remontage/640/P1020421.JPG (http://megbytes.free.fr/GTT/Titine/Remontage/P1020421.JPG)


That's done !!!

I have now drived with it around 3000km, it's not totally finnished but i am near the goal :)

[dangerous dave]

stunning:smokin:

[Ricardo]

Oh dear, this R5 is simply stunning. It was at the French National Day and the attention to detail is simply second to none :cool:

Amazing :agree: the work that has gone into this car :)


So refreshing to see so many different modifications using the Renault parts bin to great use.

Well done Monsieur Megabytes :D

[Megabytes]

New poster! (less than 10 posts)

Thanks a lot ! :)

You've right, there is ONLY renault part !

From

- Super 5 Diesel (copper radiator)
- Clio 16S (wishbone, fuel cell, rear axle, fog light, etc..)
- Clio RS (Break disk, future gearbox)
- R9 (Alternator)
- R11 turbo (Actuel gearbox)
- R19 16S (power steering)
- R19 TD (electric power steering pump)
- R21 2L turbo (injectors, ECU, wiring, etc...)
- Alpine GTA (Wheels, plenum)
- Megane RS (modified FMIC)
- Safrane V6 turbo (Brake calipers)

And more :D

except one : the master cylinder (From Peugeot 406 V6) :laugh:

[Ricardo]

Was a pleasure talking to you and to have the chance to see under the bonnet of your R5 :cool:

[rs250nut]

Super nice project you have going on, I may paint my car 449

[Nad-5GTT]

Excellent, top work :cool:

[LiamR]

Look great. Amazing work. Well done :)

[w35ty]

Looks amazing mate:agree:

[Big Steve - Raider]

Hey Bruno! Welcome to the RTOC :niceone:

It was a pleasure talking to you at Sanglers last weekend. What an awesome build thread on your car, it truly is a stunning machine and moves the 5gtt game on I think :cool:

Hope you can make it to our event next month?

[Megabytes]

New poster! (less than 10 posts)

Thank you a lot !

Next month... the boat is already reserved :D
Dont worry, the french team is comming :devil:
hope we could talk again ! (and drink of course :p)

I've "just" have to change my gearbox.
The 4th gear has gone last week end :wasntme:
So i am making a reinforced JC5 from clio RS mixed with a lot of other gearbox.
I don't want a short gearbox and i want keep the GT turbo speed clock :)

Funny puzzle :laugh:

[Trevhib]

Wow! :) Fantastic project. So much work has gone into that shell it's amazing. :agree:

Love the wheels. What do they look like with the caps on? And any chance of original indicators and fogs :D

[Trevhib]

Wow! :) Fantastic project. So much work has gone into that shell it's amazing. :agree:

Love the GTA wheels. What do they look like with the caps on? And any chance of original indicators and fogs :D

[Megabytes]

Orange indicators ? no way ! :p
For the fog light, i don't have yet find the one i like

With the cap :

http://megbytes.free.fr/GTT/Titine/Sortie%2008-05-2012/640/P1020714-2.JPG (http://megbytes.free.fr/GTT/Titine/Sortie%2008-05-2012/P1020714-2.JPG)

[Trevhib]

Sweet :agree:

You can't get better than OE fog design, clear or yellow :)

[Tutuur]

absolutely stunning build mate! and the 5 turbo is awesome!!!

however, i din't know a 16v fuelcell fits a 5?:crap:

[romain-gtt]

bienvenu chez les Vrais amoureux de la modif en tout genre !!!!!!!!!!!!!!

[xenon]

bienvenue chez les amoureux de la performance :devil:

superbe resto que tu as fait là :smokin:

[Megabytes]

Salut mon poulet :D
Je vois ca, j'en prend plein la rétine ! :eek:

[Megabytes]

absolutely stunning build mate! and the 5 turbo is awesome!!!

however, i din't know a 16v fuelcell fits a 5?:crap:


Thank you :)

yeah, the best way to solve the leakings problems :devil:

[Megabytes]

during the last meeting (Sangliers 2012), i have broked my JB3 reinforced gearbox (hard to follow english drivers :laugh:)

So, i decided to build my own gearbox.

The used parts :

Gearbox JC5 002 from R19 TD
Couple 15X58 from CLIO RS 1 (JC5089) welded on the differential.
Reinforced box from Transconcept (ex Boulay)
Reinforced circlips plate.
Modification on the box to keep 5 gt turbo speedo clock.
All used parts remplaced by new one (joints, synchro, bearings, etc...)


Dissasemblig the old and very dirty JC5002


http://megbytes.free.fr/GTT/JC5/640/P1020880.JPG (http://megbytes.free.fr/GTT/JC5/P1020880.JPG)

http://megbytes.free.fr/GTT/JC5/640/P1020883.JPG (http://megbytes.free.fr/GTT/JC5/P1020883.JPG)

http://megbytes.free.fr/GTT/JC5/640/P1020884.JPG (http://megbytes.free.fr/GTT/JC5/P1020884.JPG)

Verry dirty !! :eek:

After a good cleaning

http://megbytes.free.fr/GTT/JC5/640/P1020887.JPG (http://megbytes.free.fr/GTT/JC5/P1020887.JPG)

http://megbytes.free.fr/GTT/JC5/640/P1020888.JPG (http://megbytes.free.fr/GTT/JC5/P1020888.JPG)


Everything cleaned, ready for re-assembling

http://megbytes.free.fr/GTT/JC5/640/P1020889.JPG (http://megbytes.free.fr/GTT/JC5/P1020889.JPG)

http://megbytes.free.fr/GTT/JC5/640/P1020890.JPG (http://megbytes.free.fr/GTT/JC5/P1020890.JPG)


Original JB3 from GT turbo, with the hole for the speed sensor :

http://megbytes.free.fr/GTT/JC5/640/P1020906.JPG (http://megbytes.free.fr/GTT/JC5/P1020906.JPG)

http://megbytes.free.fr/GTT/JC5/640/P1020908.JPG (http://megbytes.free.fr/GTT/JC5/P1020908.JPG)

modified JC5 to fit the sensor :

http://megbytes.free.fr/GTT/JC5/640/P1020907.JPG (http://megbytes.free.fr/GTT/JC5/P1020907.JPG)

http://megbytes.free.fr/GTT/JC5/640/P1020909.JPG (http://megbytes.free.fr/GTT/JC5/P1020909.JPG)


Reinforced box :

http://megbytes.free.fr/GTT/JC5/640/P1020848.JPG (http://megbytes.free.fr/GTT/JC5/P1020848.JPG)

http://megbytes.free.fr/GTT/JC5/640/P1020849.JPG (http://megbytes.free.fr/GTT/JC5/P1020849.JPG)


Putting everything together

http://megbytes.free.fr/GTT/JC5/640/P1020910.JPG (http://megbytes.free.fr/GTT/JC5/P1020910.JPG)

http://megbytes.free.fr/GTT/JC5/640/P1020911.JPG (http://megbytes.free.fr/GTT/JC5/P1020911.JPG)

http://megbytes.free.fr/GTT/JC5/640/P1020912.JPG (http://megbytes.free.fr/GTT/JC5/P1020912.JPG)

And i decided to weld the ring on the differential :

http://megbytes.free.fr/GTT/JC5/640/IMAG0102.jpg (http://megbytes.free.fr/GTT/JC5/IMAG0102.jpg)


Finished Gearbox, ready to be fit !

http://megbytes.free.fr/GTT/Titine/Sortie%20moteur/640/P1020916.JPG (http://megbytes.free.fr/GTT/Titine/Sortie%20moteur/P1020916.JPG)

Here the speed diagrams of my box :


http://megbytes.free.fr/GTT/Boites/JC5-002-15X58.JPG


This is the original JB3 on GT turbo

http://megbytes.free.fr/GTT/Boites/JB3%20orig.JPG

[TOMTOM]

Amazing work sir :) well done!!! :)

[hickman]

amazing 1 of the best examples i have seen:)

[Alan]

Wow great car.:agree:

[Ricardo]

This will be at National Day :cool: