View Full Version : ka zetec conversion
markey b
28-02-2011, 23:24
ok, its not a renault, but here is one of my 'sideline' projects to keep the missus happy :D
only started it on friday, and been working on it in the evenings, still alot to do :ashamed:
http://i11.photobucket.com/albums/a190/mark_wsmcuk/495687a7.jpg
sportka bumpers trial fit...
http://i11.photobucket.com/albums/a190/mark_wsmcuk/368530c4.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/6161de12.jpg
then after we finished laughing at the manifold, time to get to work
http://i11.photobucket.com/albums/a190/mark_wsmcuk/8849da82.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/57b8cef2.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/0ce8e57f.jpg
one ****e 1.3 ready for the bin
http://i11.photobucket.com/albums/a190/mark_wsmcuk/b7f220db.jpg
quick clean of the bay before we get the new engine in..
http://i11.photobucket.com/albums/a190/mark_wsmcuk/a5d4f588.jpg
quick clean and paint of the 'box
http://i11.photobucket.com/albums/a190/mark_wsmcuk/dc290099.jpg
then its zetec time....
http://i11.photobucket.com/albums/a190/mark_wsmcuk/789a4875.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/34e89b56.jpg
kinda fits
http://i11.photobucket.com/albums/a190/mark_wsmcuk/5ef07539.jpg
chopped slam panel, fits much better now
http://i11.photobucket.com/albums/a190/mark_wsmcuk/6c469f37.jpg
trial fit of engine loom
http://i11.photobucket.com/albums/a190/mark_wsmcuk/5a2479ff.jpg
engine now on 2/3 mounts, awaiting a custom engine mount
http://i11.photobucket.com/albums/a190/mark_wsmcuk/d8914a7b.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/89c54343.jpg
rad and downpipe
http://i11.photobucket.com/albums/a190/mark_wsmcuk/e01dd9cb.jpg
its now monday night, not bad for 4 evenings work, but alot more to come! :smokin:
Nice work! At the last Oulton Park track day there was a Zetec powered KA using a 2.0L Mondeo engine. It was totally standard looking but went like the clappers! :laugh:
nice work there
black or gold top engine do you know ?
before painting lol
R5TURBORON
01-03-2011, 15:26
Awesome work mate. My mate has just started fitting a black top zetec engine in his mk1 fiesta running on r1 carbs. :-)
Nice work! At the last Oulton Park track day there was a Zetec powered KA using a 2.0L Mondeo engine. It was totally standard looking but went like the clappers! :laugh:
yeah it will be at cadwell on the 25th also....and maybe mallory :laugh:
markey b
01-03-2011, 22:03
nice work there
black or gold top engine do you know ?
before painting lol
silvertop I believe, out of a '98 ruscort gti
Thundercat
02-03-2011, 11:49
Big engines in small cars you can't beat it. I once put a tuned 2.0ltr duratec in a mk4 escort cab with a fiesta turbo gearbox. Was utter bonkers, with rev range increased to 7,500rpm it could achieve 105mph in third gear and fourth was scary. Good luck mate, i think the wiring on the later fords so much easy with plugs for engine looms being easly modified.
markey b
06-03-2011, 02:26
it runs! after 2 days of cutting and splicingtrying to run a piggback zetec ecu off the ka one, we gave up, then accidently realised the zetec loom plugged straight into the KA engine loom with a bit of tweaking, so it now runs on a 1.3 KA ecu... next on list is to get the ECU flashed to a 1.8 BLOB ecu so it'll work with the immobiliser but have the fueling table etc for a zetec :agree:
markey b
08-03-2011, 01:20
few more progress shots
http://i11.photobucket.com/albums/a190/mark_wsmcuk/18e01b86.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/39e6ed57.jpg
how i'm gonna mount the engine with a simple gusseted L bracket welded and braced on inner wing... std escort engine mount FTW
http://i11.photobucket.com/albums/a190/mark_wsmcuk/18e01b86.jpg
in the bay all lined up :)
http://i11.photobucket.com/albums/a190/mark_wsmcuk/54e46583.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/49ed1877.jpg
bonnet still shuts too!
http://i11.photobucket.com/albums/a190/mark_wsmcuk/a58148a5.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/e60e4cb8.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/79d7c478.jpg
just waiting for my engineer mate to finish the mount, then its onto the cooling system headache... may end up with a custom rad :(
markey b
10-03-2011, 00:57
bit more progress...
ruscort gti brakes
http://i11.photobucket.com/albums/a190/mark_wsmcuk/078f605b.jpg
mission to fit, had to make adaptors :eek:
http://i11.photobucket.com/albums/a190/mark_wsmcuk/28f042c0.jpg
gauges now in that the car never had... ford fail!
http://i11.photobucket.com/albums/a190/mark_wsmcuk/f4764048.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/b46a5fdc.jpg
and a new steering wheel to replace the gashness that is the 2 spoke one
http://i11.photobucket.com/albums/a190/mark_wsmcuk/7ffce491.jpg
Should be an awesome little rocket when done :agree:
markey b
10-03-2011, 09:36
Should be an awesome little rocket when done :agree:
hope so! progress is slow at the mo due to waiting for engine mount and ECU reflash :sad2:
markey b
29-03-2011, 22:25
bit more progress...
battery in boot
http://i11.photobucket.com/albums/a190/mark_wsmcuk/348d793f.jpg
bonnet lifter strut (handy after cutting the standard strut off the slam panel)
http://i11.photobucket.com/albums/a190/mark_wsmcuk/2fc42a6a.jpg
and how it sits at the mo
http://i11.photobucket.com/albums/a190/mark_wsmcuk/65fa373c.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/6f70c47b.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/b2076d83.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/7986d7ce.jpg
got new hubnuts fitted this eve so cooling system and exhaust and its done :)
cool man i luv sh it like this...top stuff mr B!!!!
:agree::)
Robclio98
31-03-2011, 19:56
MEGA! i love ford projects too, as we have just finished one at work :)
Looks good, Used to be into Ka's in a big way. My Friend has a MK1 Focus Engine in his ka running on Omex 600 it's mental, there is also another one with a 20v in it with 4wd
markey b
02-04-2011, 11:31
i hate the KA with a passion, but its her 1st car and she wont get rid, even after it got written off muggins here had to repair/vic/etc to put it back on the road
the zetec is my influence, on the condition that i do all the work and fund it.... fail :laugh:
markey b
16-04-2011, 14:28
nearly there, bumpers in paint, longer studs fitted so can run the 20mm spacers it needs for the wheels, just need to paint new wheels n get tyres, connect up the spray and make an exhaust...
pics...
http://i11.photobucket.com/albums/a190/mark_wsmcuk/a28876a2.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/7a519a0d.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/5cf3642e.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/dd275134.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/78ce96ab.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/54a1f781.jpg
http://i11.photobucket.com/albums/a190/mark_wsmcuk/f8db0689.jpg
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