Arno Samimi - Various Projects on Renault Sport Clio V6 Ph1 N°1111

Project: Clio V6: Conversion PhI L7X 760 // PhII L7X 762

needed parts:

http://imagizer.imageshack.us/v2/640...673/S7v6iq.jpg

intake polished:

http://imagizer.imageshack.us/v2/640...661/olDmqj.jpg

http://imagizer.imageshack.us/v2/640...910/ETvIEP.jpg

http://imagizer.imageshack.us/v2/640...537/kAfgZR.jpg

cover glas blasting:

http://imagizer.imageshack.us/v2/640...540/cppVS8.jpg

phI parts removed:

http://imagizer.imageshack.us/v2/640...673/paJXKt.jpg

http://imagizer.imageshack.us/v2/640...540/GlNOEo.jpg

just combined with belt change etc.:

http://imagizer.imageshack.us/v2/640...538/51G9es.jpg

belt with phII camshafts assembled:

http://imagizer.imageshack.us/v2/640...538/yEN9jB.jpg

wires modified (for the conversion to phII not essential):

http://imagizer.imageshack.us/v2/640...901/5EZXsY.jpg

wire re-routed / lower intake + ventilation pipes phII mounted:

http://imagizer.imageshack.us/v2/640...673/KWa6GP.jpg

middle intake + fuel parts phII mounted:

http://imagizer.imageshack.us/v2/640...909/juypGY.jpg

upper intake + throttle + various parts + air filter box phII mounted:

http://imagizer.imageshack.us/v2/640...903/oWJrK1.jpg

the trophy exhaust is to come. modified for the street. shield adapted:

http://imagizer.imageshack.us/v2/640...908/jxKaDd.jpg

http://imagizer.imageshack.us/v2/640...908/cKVUfI.jpg

http://imagizer.imageshack.us/v2/640...910/lMQl4J.jpg

trophy catalysts adapted / the entire exhaust stays in two pipes:

http://imagizer.imageshack.us/v2/640...538/aXxnXH.jpg

http://imagizer.imageshack.us/v2/640...661/XnQX9F.jpg

all lambda connections appropriate:

http://imagizer.imageshack.us/v2/640...909/zuLe4d.jpg

all lambda connections in the original cable harness newly relocated.
now all four lambda-connections are behind the engine:

http://imagizer.imageshack.us/v2/640...540/INP9AW.jpg

the moving pipes with the connections to measure during the mapping:

http://imagizer.imageshack.us/v2/640...661/tJWehY.jpg

pipe cyl. 1-3:

http://imagizer.imageshack.us/v2/640...538/CHI9MX.jpg

pipe cyl. 4-6:

http://imagizer.imageshack.us/v2/640...538/JZ4odW.jpg

if the silencer is mounted, the catalysts will be straight:

http://imagizer.imageshack.us/v2/640...537/xgr5hV.jpg

http://imagizer.imageshack.us/v2/640...631/Z4uBWn.jpg

silencer completed / glas blasted / polished / new stickers:

http://imagizer.imageshack.us/v2/640...538/vKKq4v.jpg

http://imagizer.imageshack.us/v2/640...673/3TJ73h.jpg

power steering fully expanded:
it comes instead of the mechanically driven by the engine, an electro-hydraulic pump next to the steering to use:
just short of oil pipelines, no mechanical propulsion of the engine, etc...

http://imagizer.imageshack.us/v2/640...661/K57Fkz.jpg

http://imagizer.imageshack.us/v2/640...538/72YoUQ.jpg

http://imagizer.imageshack.us/v2/640...913/shSxgZ.jpg

the engine panels mounted.
he panels phI / phII are identical:

http://imagizer.imageshack.us/v2/640...909/DeP3PZ.jpg

http://imagizer.imageshack.us/v2/640...661/XSrXH9.jpg

the electric servo pump and lines fitted:

http://imagizer.imageshack.us/v2/640...538/bwPBNA.jpg

http://imagizer.imageshack.us/v2/640...910/dl3LY1.jpg

http://imagizer.imageshack.us/v2/640...661/OzuOYv.jpg

http://imagizer.imageshack.us/v2/640...912/bMMfoO.jpg

http://imagizer.imageshack.us/v2/640...538/acmXAQ.jpg

new bracket for more relays and fuses will be mounted:

http://imagizer.imageshack.us/v2/640...673/iBPkyl.jpg

wires purpose-built:

http://imagizer.imageshack.us/v2/640...540/6okSv0.jpg

wires mounted:

http://imagizer.imageshack.us/v2/640...673/D00hqp.jpg

new relay bracket and fuse bracket with more slots mounted:
relay electric servo pump: purple (upper / smal)
fuse electric servo pump: blue 60A (lowest / green slot)

http://imagizer.imageshack.us/v2/640...905/DHxwjc.jpg

original cover mounted / still fits:

http://imagizer.imageshack.us/v2/640...540/n3YbFu.jpg

atf poured in / function control - o.k.:

http://imagizer.imageshack.us/v2/640...537/vsF0wj.jpg

case mounted / still fits:

http://imagizer.imageshack.us/v2/640...538/LBHiav.jpg

shorter belt mounted:

http://imagizer.imageshack.us/v2/640...538/XqEWFc.jpg

ecu mapping completed:

http://imagizer.imageshack.us/v2/640...661/Yiyk3y.jpg

http://imagizer.imageshack.us/v2/640...537/MBxiDH.jpg

http://imagizer.imageshack.us/v2/640...910/bpSceR.jpg

http://imagizer.imageshack.us/v2/640...540/gT98OH.jpg

result:
270,64 PS / 199 kW / 310 Nm with 98 octane.
with 100 octane would be safe 275 hp possible

http://imagizer.imageshack.us/v2/640...631/M7MHad.jpg

the "corner" comes from the camshaft adjustment.
on the chart, it looks worse than it is.
on the road, there's nothing to feel about this. pulls cleanly through to 7300 rpm.

today, i have installed the ecu.
and I've modified the lid, because the chip will remain with the socket installed, finish:

http://imagizer.imageshack.us/v2/640...538/HHADKu.jpg

http://imagizer.imageshack.us/v2/640...909/6FDt7J.jpg

Youtube:

https://www.youtube.com/watch?v=z-kZnTUfI7M

https://www.youtube.com/watch?v=WgJBePALtc8

https://www.youtube.com/watch?v=kv778VfwHvY

https://www.youtube.com/watch?v=gE0VQfQto5M

https://www.youtube.com/watch?v=ze-G51RhjH4

https://www.youtube.com/watch?v=uu2QZIGQQ3k

Project: Clio V6: Conversion PK6 012 // PK6 017 & Quaife ATB

a familiar picture. start:

http://imagizer.imageshack.us/v2/640...661/NXNsQ1.jpg

support engine mounted:

http://imagizer.imageshack.us/v2/640...540/Zy4pB9.jpg

all necessary removed from the top:

http://imagizer.imageshack.us/v2/640...538/U4t1dZ.jpg

from below also:

http://imagizer.imageshack.us/v2/640...910/Muhd96.jpg

http://imagizer.imageshack.us/v2/640...540/KOBoeq.jpg

and already out:

http://imagizer.imageshack.us/v2/640...901/59zxgx.jpg

http://imagizer.imageshack.us/v2/640...911/NPdUOH.jpg

new parts, ratios pk6 017 phII, quaife atb:

http://imagizer.imageshack.us/v2/640...661/lW731y.jpg

new bearings for the pk6 017 phII primary shaft:

http://imagizer.imageshack.us/v2/640...673/qQqsDS.jpg

http://imagizer.imageshack.us/v2/640...673/ApvMCu.jpg

http://imagizer.imageshack.us/v2/640...631/3yAuOF.jpg

http://imagizer.imageshack.us/v2/640...631/6zAHyG.jpg

new bearings for the pk6 017 phII secondary shaft 1:

http://imagizer.imageshack.us/v2/640...673/pkx5sj.jpg

http://imagizer.imageshack.us/v2/640...538/HNKjci.jpg

http://imagizer.imageshack.us/v2/640...537/T9vXnM.jpg

http://imagizer.imageshack.us/v2/640...538/yOo8VJ.jpg

new bearings for the pk6 017 phII secondary shaft 2:

http://imagizer.imageshack.us/v2/640...911/8HfZlH.jpg

http://imagizer.imageshack.us/v2/640...913/iF6d1i.jpg

http://imagizer.imageshack.us/v2/640...540/ZNxySk.jpg

http://imagizer.imageshack.us/v2/640...673/54CmcE.jpg

quaife atb pk6:

http://imagizer.imageshack.us/v2/640...913/DZYRBq.jpg

new bearings for the quaife atb:

http://imagizer.imageshack.us/v2/640...538/gFbzDH.jpg

http://imagizer.imageshack.us/v2/640...633/MF6xCm.jpg

http://imagizer.imageshack.us/v2/640...661/Lb7wuJ.jpg

http://imagizer.imageshack.us/v2/640...673/o0TIHn.jpg

ratio gear pk6 017 phII mounted:

http://imagizer.imageshack.us/v2/640...673/hfmOpd.jpg

http://imagizer.imageshack.us/v2/640...912/Lbcs5R.jpg

http://imagizer.imageshack.us/v2/640...661/HrNDzi.jpg

all new inner parts ready for mounting:

http://imagizer.imageshack.us/v2/640...901/g88toX.jpg

the pk6 012 phI gearbox mounted on the gearbox support:

http://imagizer.imageshack.us/v2/640...673/383y9i.jpg

external parts removed, open the gearbox:

http://imagizer.imageshack.us/v2/640...540/Wpkslb.jpg

http://imagizer.imageshack.us/v2/640...673/aAJirt.jpg

http://imagizer.imageshack.us/v2/640...540/rXAyma.jpg

remove the inner parts and clean it all:

http://imagizer.imageshack.us/v2/640...673/fntkG7.jpg

http://imagizer.imageshack.us/v2/640...673/Con4iT.jpg

replace the clutch bearing and shaft seals, clean the gearbox housing:

http://imagizer.imageshack.us/v2/640...538/CgbMTb.jpg

http://imagizer.imageshack.us/v2/640...908/qsy2hz.jpg

http://imagizer.imageshack.us/v2/640...673/Y0W0X4.jpg

http://imagizer.imageshack.us/v2/640...631/EccGuz.jpg

quaife atb with pk6 017 phII ratio gear mounted:

http://imagizer.imageshack.us/v2/640...538/1s7dua.jpg

all pk6 017 phII shafts and the shifting parts mounted:

http://imagizer.imageshack.us/v2/640...909/ftkk9s.jpg

http://imagizer.imageshack.us/v2/640...538/SzuU8J.jpg

http://imagizer.imageshack.us/v2/640...661/e4Aatt.jpg

http://imagizer.imageshack.us/v2/640...673/gRltEl.jpg

apply sealant:

http://imagizer.imageshack.us/v2/640...537/UFiWwV.jpg

gearbox housing and external parts mounted:

http://imagizer.imageshack.us/v2/640...905/nPBuoR.jpg

http://imagizer.imageshack.us/v2/640...537/ZbDHPU.jpg

gearbox identification. change from PK6 012 to PK6 017 & Q (Q for Quaife):

http://imagizer.imageshack.us/v2/640...673/Rv9l6u.jpg

http://imagizer.imageshack.us/v2/640...673/nHxZkp.jpg

and now the installation of the gearbox:

http://imagizer.imageshack.us/v2/640...537/AM21XU.jpg

from above all mounted on the gear :

http://imagizer.imageshack.us/v2/640...540/6hhr1I.jpg

finally from above the air filter and intake hose

http://imagizer.imageshack.us/v2/640...673/CtavjA.jpg

after installing the axle shafts, fill the gear oil in:
.
http://imagizer.imageshack.us/v2/640...661/vBT51g.jpg

orignals gear oil doesn’t make any problems with quaife:

http://imagizer.imageshack.us/v2/640...631/7H6Rfc.jpg

the rear axle is almost at the end to the car:

http://imagizer.imageshack.us/v2/640...673/eJmwuq.jpg

http://imagizer.imageshack.us/v2/640...903/iJl6PO.jpg

of course, all self-locking nuts be replaced:

http://imagizer.imageshack.us/v2/640...631/g5sQ5Z.jpg

http://imagizer.imageshack.us/v2/640...661/6uI0IC.jpg

mounted the rear wheels:

http://imagizer.imageshack.us/v2/640...538/xtsFFK.jpg

bleed:

http://imagizer.imageshack.us/v2/640...538/K5Phbo.jpg

http://imagizer.imageshack.us/v2/640...537/482ALd.jpg

http://imagizer.imageshack.us/v2/640...673/ayKwrp.jpg

finished:

http://imagizer.imageshack.us/v2/640...661/NDPmXN.jpg

Youtube

https://www.youtube.com/watch?v=cIBSBftoNLo

Project: Clio V6: Conversion Interior - Color / Alcantara

the gray parts are painted dark blue mat, so everything is uniform.
and the sparco seats are covered with alcantara, like the other parts already (sky, columns, engine cover).
and the embroidery is aligned like the recaro seats of my megane rs.

start:

http://imagizer.imageshack.us/v2/640...537/sQbLa2.jpg

http://imagizer.imageshack.us/v2/640...901/KEBmyY.jpg

removed door panel:

http://imagizer.imageshack.us/v2/640...633/e5re8t.jpg

center console removed:

http://imagizer.imageshack.us/v2/640...908/0k3VJA.jpg

dashboard upper part removed:

http://imagizer.imageshack.us/v2/640...673/GlP0GE.jpg

dashboard subdivided removed (don't worry, looks worse than it is):

http://imagizer.imageshack.us/v2/640...912/PqEZi4.jpg

the parts for painting (still to be taken apart):

http://imagizer.imageshack.us/v2/640...673/5bJ8fy.jpg

arrived at the saddler and decomposed:

http://imagizer.imageshack.us/v2/640...661/3mltZu.jpg

original covers separated and with the new alcantara blanks and my template brought to the embroider:

http://imagizer.imageshack.us/v2/640...909/UgnGXB.jpg

http://imagizer.imageshack.us/v2/640...538/dDrAvD.jpg

for painting, the parts totally disassembled yet:

http://img814.imageshack.us/img814/1614/dsc09530w.jpg

http://imagizer.imageshack.us/v2/640...540/CgkXLF.jpg

and replaced the alcantara- part from the door panels.
after warming up in the heat chamber of the paint shop, it went off without losses:

http://imagizer.imageshack.us/v2/640...912/KIy53R.jpg

the embroidered parts are back and get it next week the saddler:

http://imagizer.imageshack.us/v2/640...901/YBcXzB.jpg

parts back from paint:

http://imagizer.imageshack.us/v2/640...673/hLvvbZ.jpg

http://imagizer.imageshack.us/v2/640...910/knNUXG.jpg

http://imagizer.imageshack.us/v2/640...661/TErmvi.jpg

and the two alcantara linings (in the "new right" color) are back of saddler,
so i can finish the installation of the center console:

http://imagizer.imageshack.us/v2/640...901/Hdwfea.jpg

completes the dashboard:

http://imagizer.imageshack.us/v2/640...673/IrksVc.jpg

and again inside:

http://imagizer.imageshack.us/v2/640...537/cD5PiK.jpg

http://imagizer.imageshack.us/v2/640...661/F1X2wi.jpg

central console completes:

http://imagizer.imageshack.us/v2/640...538/JB8CS9.jpg

http://imagizer.imageshack.us/v2/640...661/Xc6FRl.jpg

http://imagizer.imageshack.us/v2/640...908/zGQECU.jpg

and installed:

http://imagizer.imageshack.us/v2/640...538/tWzS8f.jpg

dashboard upper part completed:

http://imagizer.imageshack.us/v2/640...673/1KKeIE.jpg

http://imagizer.imageshack.us/v2/640...901/ENSjkz.jpg

and installed:

http://imagizer.imageshack.us/v2/640...540/3QYSdH.jpg

http://imagizer.imageshack.us/v2/640...661/wybTH7.jpg

http://imagizer.imageshack.us/v2/640...537/npLXJd.jpg

and today, the saddler finally brought the finished seats:

http://imagizer.imageshack.us/v2/640...538/pLyX3Y.jpg

http://imagizer.imageshack.us/v2/640...538/LUM9Mu.jpg

http://imagizer.imageshack.us/v2/640...538/6dzR6G.jpg

http://imagizer.imageshack.us/v2/640...538/6VtlyG.jpg

http://imagizer.imageshack.us/v2/640...538/zRTapr.jpg

http://imagizer.imageshack.us/v2/640...911/kaBxd1.jpg

http://imagizer.imageshack.us/v2/640...540/eM69CZ.jpg

seats installed:

http://imagizer.imageshack.us/v2/640...540/7keycy.jpg

http://imagizer.imageshack.us/v2/640...540/LL5ag4.jpg

and the door panels get the right alcantara:

http://imagizer.imageshack.us/v2/640...661/lW0hSp.jpg

http://imagizer.imageshack.us/v2/640...540/fQD8R4.jpg

door panels finished:

http://imagizer.imageshack.us/v2/640...537/5wVRDS.jpg

http://imagizer.imageshack.us/v2/640...537/KVSnrT.jpg

and installed:

http://imagizer.imageshack.us/v2/640...673/1quw2Y.jpg

handles now blue mat also:

http://imagizer.imageshack.us/v2/640...538/OqtbjS.jpg

http://imagizer.imageshack.us/v2/640...673/McyhA0.jpg

the safety belts washed and reassembled:

http://imagizer.imageshack.us/v2/640...673/zi5hs7.jpg

http://imagizer.imageshack.us/v2/640...540/vnT49f.jpg

http://imagizer.imageshack.us/v2/640...905/QOrKBX.jpg

http://imagizer.imageshack.us/v2/640...538/CsAMwR.jpg

http://imagizer.imageshack.us/v2/640...537/pBY6zq.jpg

http://imagizer.imageshack.us/v2/640...538/UwNXfP.jpg

http://imagizer.imageshack.us/v2/640...913/eyESZv.jpg

and the double bottom for the amplifier in the passenger foot space now covered in alcantara:

http://imagizer.imageshack.us/v2/640...540/tIPkDw.jpg

http://imagizer.imageshack.us/v2/640...540/fZl5rC.jpg

http://imagizer.imageshack.us/v2/640...537/yZKr10.jpg

http://imagizer.imageshack.us/v2/640...673/VMFuZo.jpg

http://imagizer.imageshack.us/v2/640...661/dAbN9K.jpg

http://imagizer.imageshack.us/v2/640...537/75fUzk.jpg

http://imagizer.imageshack.us/v2/640...540/vnT49f.jpg

http://imagizer.imageshack.us/v2/640...538/fVkNZ1.jpg

steering wheel adjust to the interior:
so far:

http://imagizer.imageshack.us/v2/640...540/6gEJUt.jpg

after:

http://imagizer.imageshack.us/v2/640...673/YgjLD1.jpg

http://imagizer.imageshack.us/v2/640...661/9LtvDW.jpg

http://imagizer.imageshack.us/v2/640...631/CgFjcV.jpg

http://imagizer.imageshack.us/v2/640...631/MetRv7.jpg

mounted:

http://imagizer.imageshack.us/v2/640...538/79ioJl.jpg

conversion of the interior is finished.

Youtube

https://www.youtube.com/watch?v=DDmwtn_Idd4